CRACK CLOSURE AND PLASTIC ZONE SIZES IN FATIGUE

— An elastic-plastic finite element simulation of growing fatigue cracks which accounts for plasticity-induced crack closure is used to study the size of the forward and reversed plastic zones at the crack tip. Forward plastic zone widths for fatigue cracks and stationary, monotonically loaded cracks are compared and found to be similar. The width of the forward plastic zone at the tip of a fatigue crack is not significantly influenced by closure. The traditional Irwin-Rice estimate for crack tip plastic zone size in plane stress is found to be generally consistent with the finite element results. The width of the reversed plastic zone at the tip of a growing fatigue crack in plane stress is found to be considerably less than one-fourth the size of the forward plastic zone, the traditional Rice estimate. This decrease appears to be due to fatigue crack closure. A simple model is developed which permits estimation of the reversed plastic zone size for any stress ratio from information about maximum and minimum stresses and the closure stress. The predictions of this model agree closely with plastic zone sizes calculated by the finite element analysis. These observations appear to be consistent with experimental measurements of forward and reversed plastic zones sizes reported in the literature.