Manufacturing system with immediate rework and partial backordering

This paper extends a manufacturing system with manufacturing capacity limitation, immediate rework, imperfect production processes and partial backordering in a multi–product single–machine manufacturing system. The primary aim of this research is to minimise the total cost by deriving the optimal periodic length, backorder, and order quantities. The objective function of the proposed model is proved to be convex, and two numerical examples are used to illustrate the proposed method. Finally, sensitivity analysis is performed to demonstrate the applicability of the proposed model in the real world environments and to provide some managerial insights for practitioners.

[1]  Amir Abbas Najafi,et al.  ECONOMIC PRODUCTION QUANTITY MODEL WITH SCRAPPED ITEMS AND LIMITED PRODUCTION CAPACITY , 2010 .

[2]  L. Cárdenas-Barrón,et al.  Note on: Economic production quantity model for items with imperfect quality – a practical approach , 2002 .

[3]  Shey-Huei Sheu,et al.  Production , Manufacturing and Logistics Optimal economic production quantity policy for imperfect process with imperfect repair and maintenance , 2008 .

[4]  Shib Sankar Sana,et al.  Preventive maintenance and optimal buffer inventory for products sold with warranty in an imperfect production system , 2012 .

[5]  Biswajit Sarkar,et al.  Easy and Improved Algorithms to Joint Determination of the Replenishment Lot Size and Number of Shipments for an Epq Model with Rework , 2013 .

[6]  M. K. Salameh,et al.  Economic production quantity model for items with imperfect quality , 2000 .

[7]  Yuan-Shyi Peter Chiu,et al.  Optimization of the finite production rate model with scrap, rework and stochastic machine breakdown , 2010, Comput. Math. Appl..

[8]  Tarun Gupta,et al.  Looping in a multistage production system , 1984 .

[9]  K. S. Chaudhuri,et al.  An economic order quantity model for deteriorating items with trended demand under inflation, time discounting and a trade credit policy , 2013, Int. J. Adv. Oper. Manag..

[10]  Seung Ho Yoo,et al.  Economic production quantity model with imperfect-quality items, two-way imperfect inspection and sales return , 2009 .

[11]  H. Wee,et al.  Green-component life-cycle value on design and reverse manufacturing in semi-closed supply chain , 2008 .

[12]  Shib Sankar Sana,et al.  A production-inventory model in an imperfect production process , 2010, Eur. J. Oper. Res..

[13]  Hark Hwang,et al.  A generalized ordering and recovery policy for reusable items , 2007, Eur. J. Oper. Res..

[14]  P. A. Hayek,et al.  Production lot sizing with the reworking of imperfect quality items produced , 2001 .

[15]  Bhaba R. Sarker,et al.  Optimal manufacturing batch size with rework process at a single-stage production system , 2004, Comput. Ind. Eng..

[16]  Rasoul Haji,et al.  Optimal batch production with rework and non-zero setup cost for rework , 2009, 2009 International Conference on Computers & Industrial Engineering.

[17]  T.C.E. Cheng,et al.  An Economic Order Quantity Model with Demand-Dependent Unit Production Cost and Imperfect Production Processes , 1991 .

[18]  Shib Sankar Sana,et al.  A production-inventory model of imperfect quality products in a three-layer supply chain , 2011, Decis. Support Syst..

[19]  Bhaba R. Sarker,et al.  Optimal batch sizing in a multi-stage production system with rework consideration , 2008, Eur. J. Oper. Res..

[20]  Maurice Bonney,et al.  An economic order quantity model for an imperfect production process with entropy cost , 2009 .

[21]  Leopoldo Eduardo Cárdenas-Barrón,et al.  Joint determination of the lot size and number of shipments for a family of integrated vendor–buyer systems considering defective products , 2015, Int. J. Syst. Sci..

[22]  Hui-Ming Wee,et al.  An alternative analysis and solution procedure for the EPQ model with rework process at a single-stage manufacturing system with planned backorders , 2013, Comput. Ind. Eng..

[23]  K. Srinivasa Rao,et al.  An inventory model for perishable items with alternating rate of production , 2011, Int. J. Adv. Oper. Manag..

[24]  K. K. Aggarwal,et al.  Economic order quantity model under fuzzy sense with demand follows Bass's innovation diffusion process , 2013, Int. J. Adv. Oper. Manag..

[25]  Meir J. Rosenblatt,et al.  Economic Production Cycles with Imperfect Production Processes , 1986 .

[26]  Hung-Chi Chang,et al.  An application of fuzzy sets theory to the EOQ model with imperfect quality items , 2004, Comput. Oper. Res..

[27]  R. Uthayakumar,et al.  Economic design of an inventory policy for non-instantaneous deteriorating items under permissible delay in payments , 2010, J. Comput. Appl. Math..

[28]  Leopoldo Eduardo Cárdenas-Barrón,et al.  An improved solution to the replenishment policy for the EMQ model with rework and multiple shipments , 2013 .

[29]  Babak Haji,et al.  SCHEDULING ACCUMULATED REWORK IN A NORMAL CYCLE: OPTIMAL BATCH PRODUCTION WITH MINIMUM REWORK CYCLES , 2008 .

[30]  K. S. Chaudhuri,et al.  An economic order quantity model of imperfect quality items with partial backlogging , 2011, Int. J. Syst. Sci..

[31]  Hui-Ming Wee,et al.  Sequential and global optimization for a closed-loop deteriorating inventory supply chain , 2010, Math. Comput. Model..

[32]  Leopoldo Eduardo Cárdenas-Barrón,et al.  Economic production quantity with rework process at a single-stage manufacturing system with planned backorders , 2009, Comput. Ind. Eng..

[33]  Kuo-Lung Hou,et al.  An EPQ model with setup cost and process quality as functions of capital expenditure , 2007 .

[34]  Ata Allah Taleizadeh,et al.  Multiproduct single-machine production system with stochastic scrapped production rate, partial backordering and service level constraint , 2010, J. Comput. Appl. Math..

[35]  Hui-Ming Wee,et al.  Multi-product production quantity model with repair failure and partial backordering , 2010, Comput. Ind. Eng..

[36]  Singa Wang Chiu,et al.  Robust planning in optimization for production system subject to random machine breakdown and failure in rework , 2010, Comput. Oper. Res..

[37]  Katherinne Salas Navarro,et al.  A three layer supply chain model with multiple suppliers, manufacturers and retailers for multiple items , 2014, Appl. Math. Comput..

[38]  M. Chandra,et al.  OPTIMAL BATCH SIZE AND INVESTMENT IN MULTISTAGE PRODUCTION SYSTEMS WITH SCRAP , 1997 .

[39]  B. Sivakumar A perishable inventory system with retrial demands and a finite population , 2009 .

[40]  Hui-Ming Wee,et al.  Optimal policy for a closed-loop supply chain inventory system with remanufacturing , 2008, Math. Comput. Model..

[41]  Tapan Kumar Roy,et al.  A fuzzy EPQ model with flexibility and reliability consideration and demand dependent unit production cost under a space constraint: A fuzzy geometric programming approach , 2006, Appl. Math. Comput..

[42]  Singa Wang Chiu,et al.  Mathematical modeling for production system with backlogging and failure in repair , 2006 .

[43]  Hui-Ming Wee,et al.  Green-product-design value and information-technology investment on replenishment model with remanufacturing , 2010, Int. J. Comput. Integr. Manuf..