Tacit Knowledge, Lessons Learnt, and New Product Development

New product development (NPD) is a complex activity that is dependent on knowledge and learning. Much of the knowledge generated in NPD is tacit; it is difficult to express, connected with problem solving, and dependent on the interactions within teams. Post-project reviews (PPRs) are recognized as a highly effective mechanism for stimulating learning in NPD teams but, surprisingly, neither the typical “lessons learnt” that emerge from PPRs nor the role of tacit knowledge in NPD learning have previously been studied. To address this gap, five in-depth case studies were conducted at leading German companies. Three main sources of data were used: interviews with experienced NPD personnel using repertory grid technique, inspection of company process and project documentation, and observations of PPR discussions. Systematic coding of the qualitative data was conducted by two researchers working in parallel and verified through checks involving independent researchers. The coding process identified the lessons learnt and also the usage of metaphors and stories (which signifies tacit knowledge generation). The lessons that NPD personnel perceive to be the most important were identified from the repertory grid data. These included: knowing how to deal with project budgets, solving technical problems, meeting schedules, resource management, and managing organizational complexity. Four lessons learnt appear to be particularly closely linked to tacit knowledge: dealing with project budgets, problem solving, coping with time schedules, and coping with changes in product specifications. Data triangulation showed that the five companies did not capture many lessons in their reports on PPRs. In addition, it appears that the learning that was related to tacit knowledge was not captured for dissemination. Although the results from our exploratory sample cannot be generalized, there are some important implications. The results indicate that R&D managers should capitalize on the tacit knowledge within their organizations through mentoring (to transfer the lessons that are most closely linked to tacit knowledge), and encouraging the use of metaphors and stories to transfer key NPD knowledge. Future research needs to verify the results using a larger sample, focus on how NPD professionals learn, and identify the mechanisms that facilitate the transfer of tacit knowledge and project-to-project learning. Tacit knowledge is a popular management concept but one that is poorly understood, as empirical evidence to demonstrate the validity of the theoretical concepts is sadly lacking. This provides a unique opportunity for NPD scholars—they have the ideal arena in which a deeper understanding of tacit knowledge can be generated.

[1]  T. Kotnour,et al.  Learning-Based Project Reviews: Observations and Lessons Learned from the Kennedy Space Center , 2005 .

[2]  D. Leonard,et al.  The Role of Tacit Knowledge in Group Innovation , 1998 .

[3]  Spiro E. Stefanou,et al.  Using Experts' Experiences Through Stories In Teaching New Product Development , 2002 .

[4]  S. Dhawan,et al.  Study of the process of organisational learning in software firms in India , 2003 .

[5]  Sarah Caffyn Extending continuous improvement to the new product development process , 1997 .

[6]  Martin J. Eppler,et al.  Harvesting project knowledge: a review of project learning methods and success factors , 2003 .

[7]  D. F. Radcliffe,et al.  The Tacit Nature of Design Knowledge , 2000 .

[8]  C. Lackman,et al.  Organizational learning: a critical component to new product development , 2000 .

[9]  Mariano Corso,et al.  Continuous improvement and inter-project learning in new product development , 1997 .

[10]  Terry Williams,et al.  Understanding Project Failure: Using Cognitive Mapping in an Insurance Project , 2006 .

[11]  A. Drejer Innovation and learning , 2003 .

[12]  D. Wilemon,et al.  Learning in new technology development teams , 1989 .

[13]  Kevin Neailey,et al.  From Individual Learning to Project Team Learning and Innovation: A Structured Approach. , 1999 .

[14]  Lisa Abrams,et al.  Using Mentoring and Storytelling to Transfer Knowledge in the Workplace , 2001, J. Manag. Inf. Syst..

[15]  Frank J. Barrett,et al.  The Transforming Nature of Metaphors in Group Development: A Study in Group Theory , 1988 .

[16]  Jan Österlund,et al.  The forgotten revenue of product development: learning new competence , 2001 .

[17]  J. Brown,et al.  Bridging epistemologies: The generative dance between organizational knowledge and organizational knowing , 1999 .

[18]  Andrew J. Sense Stimulating situated learning within projects: personalizing the flow of knowledge , 2007 .

[19]  N.A.D. Connell,et al.  Narrative approaches to the transfer of organisational knowledge , 2004 .

[20]  Steven C. Michael,et al.  Organizational Learning and New Product Introductions , 2004 .

[21]  Jens Ove Riis,et al.  Competence development and technology: How learning and technology can be meaningfully integrated , 1999 .

[22]  Stefan H. Thomke,et al.  The Effect of 'Front-Loading' Problem-Solving on Product Development Performance , 2000 .

[23]  Corinne Grenier,et al.  Validity and Reliability , 2001 .

[24]  Ivan Jensen,et al.  The learning project organization , 1998 .

[25]  Sue Newell,et al.  Sharing Knowledge Across Projects , 2006 .

[26]  Steven C. Wheelwright,et al.  Make projects the school for leaders , 1994 .

[27]  K. Goffin,et al.  An exploratory study of ‘close’ supplier–manufacturer relationships , 2006 .

[28]  G. Hughes,et al.  Turning new product development into a continuous learning process , 1996 .

[29]  J. Howells Tacit Knowledge, Innovation and Technology Transfer. , 1996 .

[30]  J. Busby,et al.  An Assessment of Post-Project Reviews , 1999 .

[31]  Ronald Mascitelli From Experience: Harnessing Tacit Knowledge to Achieve Breakthrough Innovation , 2000 .

[32]  Mariano Corso,et al.  Knowledge management in product innovation: an interpretative review , 2001 .

[33]  Stephen Chen,et al.  Task partitioning in new product development teams: A knowledge and learning perspective , 2005 .

[34]  Alok K. Choudhary,et al.  Learning from post project reviews , 2010 .

[35]  Keith Goffin,et al.  Learning from Postproject Reviews: A Cross‐Case Analysis* , 2007 .

[36]  Klaus G. Grunert,et al.  Company Competencies as a Network: The Role of Product Development , 2000 .

[37]  R. F. Riek,et al.  From experience: Capturing hard-won NPD lessons in checklists , 2001 .

[38]  David Wilemon,et al.  Changing patterns in industrial R&D management , 1996 .

[39]  Guido Reger,et al.  A learning organisation for R&D management , 1997 .

[40]  Daniel A. Levinthal,et al.  Innovation and Learning: The Two Faces of R&D , 1989 .

[41]  O.A.M. Fisscher,et al.  Describing the issues of knowledge management in R&D: Towards a communication and analysis tool , 1996 .

[42]  Jon-Arild Johannessen,et al.  Organizing for innovation , 1997 .

[43]  C. Prahalad,et al.  The Core Competence of the Corporation , 1990 .