Periodic Replacement Policies and Comparisons with Their Extended Policies

It has been well known that minimal repairs are widely used in planning periodic replacement policies in reliability engineering. In this chapter, we begin with the standard periodic replacement policies that are planned at time T or at failure K, respectively, where the cumulative hazard function H(t) is used to count the number of minimal repairs. Next, three extensions of the above standard policies are discussed: (1) When the replacement policies of T and K are planned simultaneously, the approaches of first and last are used to make the best choice. (2) We delay replacement to be done at the first failure over T when it cannot be performed on time T. (3) We begin to plan replacement time T once the first failure or the Kth failure has occurred. We formulate the models of cost rates and give analytical discussions. In addition, comparisons are made for the above policies from point of cost. Finally, numerical examples are illustrated when the failure time has a Weibull distribution.

[1]  Gianpaolo Pulcini,et al.  Mechanical Reliability and Maintenance Models , 2003 .

[2]  Marvin Zelen,et al.  Mathematical Theory of Reliability , 1965 .

[3]  Khac Tuan Huynh,et al.  Modeling age-based maintenance strategies with minimal repairs for systems subject to competing failure modes due to degradation and shocks , 2012, Eur. J. Oper. Res..

[4]  Toshio Nakagawa,et al.  First and Last Triggering Event Approaches for Replacement With Minimal Repairs , 2016, IEEE Transactions on Reliability.

[5]  Wen-Ying Wang,et al.  Optimum production and inspection modeling with minimal repair and rework considerations , 2013 .

[6]  Xi Liu,et al.  Planning Simple Step-Stress Accelerated Life Tests Using Bayesian Methods , 2012, IEEE Transactions on Reliability.

[7]  Toshio Nakagawa,et al.  Maintenance Theory of Reliability , 2005 .

[8]  Toshio Nakagawa,et al.  Maintenance Overtime Policies in Reliability Theory , 2015 .

[9]  Shey-Huei Sheu,et al.  Optimal preventive maintenance and repair policies for multi-state systems , 2015, Reliab. Eng. Syst. Saf..

[10]  Ming Jian Zuo,et al.  Age replacement policy based on imperfect repair with random probability , 2016, Reliab. Eng. Syst. Saf..

[11]  Toshio Nakagawa,et al.  Optimization problems of replacement first or last in reliability theory , 2012, Eur. J. Oper. Res..

[12]  Maxim Finkelstein,et al.  On preventive maintenance under different assumptions on the failure/repair processes , 2018, Qual. Reliab. Eng. Int..

[13]  Shey-Huei Sheu,et al.  Extended optimal age-replacement policy with minimal repair of a system subject to shocks , 2006, Eur. J. Oper. Res..

[14]  Uday Kumar,et al.  A General Imperfect Repair Model Considering Time-Dependent Repair Effectiveness , 2012, IEEE Transactions on Reliability.

[15]  Dong Ho Park,et al.  Optimal post-warranty maintenance policy with repair time threshold for minimal repair , 2013, Reliab. Eng. Syst. Saf..

[16]  Chin-Chih Chang,et al.  Optimum preventive maintenance policies for systems subject to random working times, replacement, and minimal repair , 2014, Comput. Ind. Eng..