Synthesis of ZnO nanorods by spray pyrolysis for H2S gas sensor

Abstract Hexagonal pillar shaped ZnO nanorods with different sizes have been successfully synthesized by spray pyrolysis technique (SPT). The equal amount of methanol and water is used as a solvent to dissolve the AR grade Zinc acetate for precursor solution. This solution is sprayed on to the glass substrate heated at 350 °C. The films were characterized by ultra-violet spectroscopy (UV), X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM) and transmission electron microscopy (TEM). The deposition of thin films results in a layer comprising well-shaped hexagonal ZnO nanorods with diameter of 90–120 nm and length of up to 200 nm. The gas sensing properties of these films have been investigated for various interfering gases such as CO 2 , CO, ethanol, NH 3 and H 2 S, etc. at operating temperature from 30° (room temperature) to 450 °C. The results indicate that the ZnO nanorods thin films showed much better sensitivity and stability than the conventional materials to H 2 S gas (100 ppm) at 50 °C. The hexagonal pillar shaped ZnO nanorods can improve the sensitivity and selectivity of the sensors.

[1]  S. Iijima Helical microtubules of graphitic carbon , 1991, Nature.

[2]  R. Mehra,et al.  Photoluminescence studies in sol–gel derived Zno films , 2007 .

[3]  Chenglu Lin,et al.  Fabrication and ethanol sensing characteristics of ZnO nanowire gas sensors , 2004 .

[4]  B. Rech,et al.  A new concept for mass production of large area thin-film silicon solar cells on glass , 2006 .

[5]  M. O. Hakim,et al.  The effects of deposition variables on spray-deposited ZnO thin film prepared from Zn(C2H3O2)2 , 1987 .

[6]  Daihua Zhang,et al.  In2O3 nanowires as chemical sensors , 2003 .

[7]  Ling-Dong Sun,et al.  Low‐Temperature Fabrication of Highly Crystalline SnO2 Nanorods , 2003 .

[8]  Kong,et al.  Nanotube molecular wires as chemical sensors , 2000, Science.

[9]  Sangsig Kim,et al.  Photoresponse of sol-gel-synthesized ZnO nanorods , 2004 .

[10]  S. Gosavi,et al.  Low temperature synthesis and NOx sensing properties of nanostructured Al-doped ZnO , 2007 .

[11]  R. Chamberlin,et al.  Chemical Spray Deposition Process for Inorganic Films , 1966 .

[12]  Takashi Minemoto,et al.  Chemical deposition of zinc oxide thin films on silicon substrate , 2006 .

[13]  S. Pearton,et al.  ZnO: growth, doping & processing , 2004 .

[14]  Kengo Shimanoe,et al.  Hydrogen sulfide gas sensing properties of thin films derived from SnO2 sols different in grain size , 2005 .

[15]  E. Fortunato,et al.  Effect of different dopant elements on the properties of ZnO thin films , 2002 .

[16]  Naoto Koshizaki,et al.  Sensing characteristics of ZnO-based NOx sensor , 2000 .

[17]  L. A. Patil,et al.  Surface modified BaTiO3 thick film resistors as H2S gas sensors , 2006 .

[18]  R. S. Niranjan,et al.  A novel hydrogen sulfide room temperature sensor based on copper nanocluster functionalized tin oxide thin films , 2002 .

[19]  Jun Zhang,et al.  Low-temperature H2S sensors based on Ag-doped α-Fe2O3 nanoparticles , 2008 .

[20]  Seong Chu Lim,et al.  Supercapacitors Using Single‐Walled Carbon Nanotube Electrodes , 2001 .

[21]  H. Takikawa,et al.  ZnO film formation using a steered and shielded reactive vacuum arc deposition , 2000 .

[22]  K. L. Chopra,et al.  Highly transparent and conducting indium-doped zinc oxide films by spray pyrolysis☆ , 1983 .

[23]  Zhongming Zeng,et al.  The detection of H2S at room temperature by using individual indium oxide nanowire transistors , 2009, Nanotechnology.

[24]  K. Murali Properties of sol–gel dip-coated zinc oxide thin films , 2007 .

[25]  Camelia Matei Ghimbeu,et al.  Electrostatic sprayed SnO2 and Cu-doped SnO2 films for H2S detection , 2008 .

[26]  K. Vijayamohanan,et al.  A highly selective ammonia gas sensor using surface-ruthenated zinc oxide , 1999 .

[27]  W. Jeong,et al.  Preparation and characteristic of ZnO thin film with high and low resistivity for an application of solar cell , 2006 .

[28]  W. D. de Heer,et al.  Carbon Nanotubes--the Route Toward Applications , 2002, Science.

[29]  Jin-Soo Hwang,et al.  CO sensor derived from mesostructured Au-doped SnO2 thin film , 2006 .

[30]  A. Maldonado,et al.  Doping, vacuum annealing, and thickness effect on the physical properties of zinc oxide films deposited by spray pyrolysis , 2007 .

[31]  C. N. R. Rao,et al.  H2S sensors based on tungsten oxide nanostructures , 2008 .

[32]  Guanghou Wang,et al.  Synthesis and characterization of rutile SnO2 nanorods , 2001 .

[33]  G. N. Chaudhari,et al.  Synthesis and characterization of CdO-doped nanocrystalline ZnO:TiO2-based H2S gas sensor , 2008 .

[34]  Partha Mitra,et al.  Chemically deposited zinc oxide thin film gas sensor , 1999 .

[35]  N. Yamazoe New approaches for improving semiconductor gas sensors , 1991 .

[36]  M. Miki-Yoshida,et al.  Influence of Al, In, Cu, Fe and Sn dopants on the response of thin film ZnO gas sensor to ethanol vapour , 2000 .

[37]  P. P. Sahay,et al.  Sprayed ZnO thin films for ethanol sensors , 2005 .

[38]  Martin Moskovits,et al.  Detection of CO and O2 Using Tin Oxide Nanowire Sensors , 2003 .

[39]  Jiaqiang Xu,et al.  Hydrothermal synthesis of In2O3 for detecting H2S in air , 2006 .

[40]  J. Herrero,et al.  Properties of RF sputtered zinc oxide based thin films made from different targets , 1994 .