CO2 and R410A flow boiling heat transfer, pressure drop, and flow pattern at low temperatures in a horizontal smooth tube

Abstract Flow boiling heat transfer coefficient, pressure drop, and flow pattern are investigated in the horizontal smooth tube of 6.1 mm inner diameter for CO 2 , R410A, and R22. Flow boiling heat transfer coefficients are measured at the constant wall temperature conditions, while pressure drop measurement and flow visualization are carried out at adiabatic conditions. This research is performed at evaporation temperatures of −15 and −30 °C, mass flux from 100 to 400 kg m −2  s −1 , and heat flux from 5 to 15 kW m −2 for vapor qualities ranging from 0.1 to 0.8. The measured R410A heat transfer coefficients are compared to other published data. The comparison of heat transfer coefficients for CO 2 , R410A, and R22 is presented at various heat fluxes, mass fluxes, and evaporation temperatures. The difference of coefficients for each refrigerant is explained with the Gungor and Winterton [K.E. Gungor, R.H.S. Winterton, A general correlation for flow boiling in tubes and annuli, Int. J. Heat Mass Transfer 29 (1986) 351–358] correlation based on the thermophysical properties of refrigerants. The Wattelet et al. [J.P. Wattelet, J.C. Chato, B.R. Christoffersen, J.A. Gaibel, M. Ponchner, P.J. Kenny, R.L. Shimon, T.C. Villaneuva, N.L. Rhines, K.A. Sweeney, D.G. Allen, T.T. Heshberger, Heat Transfer Flow Regimes of Refrigerants in a Horizontal-tube Evaporator, ACRC TR-55, University of Illinois at Urbana-Champaign, 1994], and Gungor and Winterton [K.E. Gungor, R.H.S. Winterton, A general correlation for flow boiling in tubes and annuli, Int. J. Heat Mass Transfer 29 (1986) 351–358] correlations give the best agreement with the measured heat transfer coefficients for CO 2 and R410A. Pressure drop for CO 2 , R410A, and R22 at various mass fluxes, evaporation temperatures and qualities is presented in this paper. The Muller-Steinhagen and Heck [H. Muller-Steinhagen, K. Heck, A simple friction pressure drop correlation for two-phase flow in pipes, Chem. Eng. Process. 20 (1986) 297–308], and Friedel [L. Friedel, Improved friction pressure correlations for horizontal and vertical two-phase pipe flow, in: The European Two-Phase Flow Group Meeting, Ispra, Italy, 1979 (paper E2)] correlation can predict most of the measured pressure drop within the range of ±30%. The relation between pressure drop and properties for each refrigerant is described by applying the Muller-Steinhagen and Heck correlation. The observed two-phase flow patterns for CO 2 and R410A are presented and compared with flow pattern maps. Most of the flow patterns can be determined by the Weisman et al. [J. Weisman, D. Duncan, J. Gibson, T. Crawford, Effect of fluid properties and pipe diameter on two-phase flow patterns in horizontal lines, Int. J. Multiphase Flow 5 (1979) 437–462] flow pattern map.

[1]  J. Wattelet,et al.  Heat Transfer Flow Regimes of Refrigerants in a Horizontal-Tube Evaporator , 1994 .

[2]  M. Shah Chart correlation for saturated boiling heat transfer: Equations and further study , 1982 .

[3]  K. Gungor,et al.  Simplified general correlation for saturated flow boiling and comparisons of correlations with data , 1987 .

[4]  R. Winterton,et al.  A general correlation for saturated and subcooled flow boiling in tubes and annuli, based on a nucleate pool boiling equation , 1991 .

[5]  Giuseppe Peter Vanoli,et al.  Flow boiling heat transfer with HFC mixtures in a smooth horizontal tube. Part II: Assessment of predictive methods , 2005 .

[6]  John R. Thome,et al.  State-of-the-art of two-phase flow and flow boiling heat transfer and pressure drop of CO2 in macro- and micro-channels. , 2005 .

[7]  J. Thome,et al.  Flow boiling heat transfer to carbon dioxide: general prediction method , 2004 .

[8]  K. Gungor,et al.  A general correlation for flow boiling in tubes and annuli , 1986 .

[9]  R. Lockhart Proposed Correlation of Data for Isothermal Two-Phase, Two-Component Flow in Pipes , 1949 .

[10]  J. C. Chen Correlation for Boiling Heat Transfer to Saturated Fluids in Convective Flow , 1966 .

[11]  Dieter Gorenflo,et al.  Review on pool boiling heat transfer of carbon dioxide , 2005 .

[12]  Robert J. Moffat,et al.  Describing the Uncertainties in Experimental Results , 1988 .

[13]  J. Chung,et al.  Evaporation heat transfer characteristics of R-410A in 7 and 9.52 mm smooth/micro-fin tubes , 2002 .

[14]  Armin Hafner,et al.  Heat transfer and pressure drop for in-tube evaporation of CO2 , 1997 .

[15]  L. Friedel Improved Friction Pressure Drop Correlation for Horizontal and Vertical Two-Phase Pipe Flow , 1979 .

[16]  D. Chisholm,et al.  Pressure gradients due to friction during the flow of evaporating two-phase mixtures in smooth tubes and channels , 1973 .

[17]  J. Thome,et al.  Flow Boiling in Horizontal Tubes: Part 3—Development of a New Heat Transfer Model Based on Flow Pattern , 1998 .

[18]  A. Greco,et al.  Flow boiling heat transfer with HFC mixtures in a smooth horizontal tube. Part I: Experimental investigations , 2005 .

[19]  Hans Jørgen Høgaard Knudsen,et al.  Heat transfer coeffcient for boiling carbon dioxide. , 1997 .

[20]  Yongchan Kim,et al.  Evaporation heat transfer and pressure drop of R-22 in 7 and 9.52 mm smooth/micro-fin tubes , 2000 .

[21]  John R. Thome,et al.  Prediction of Two-Phase Pressure Gradients of Refrigerants in Horizontal Tubes , 2002 .

[22]  J. Thome,et al.  Investigation of Flow Boiling in Horizontal Tubes: Part I, A New Diabatic Two-Phase Flow Pattern Map , 2005 .

[23]  H. Müller-Steinhagen,et al.  A simple friction pressure drop correlation for two-phase flow in pipes , 1986 .

[24]  Predrag Stojan Hrnjak,et al.  Flow Boiling Heat Transfer of CO2 at Low Temperatures in a Horizontal Smooth Tube , 2005 .

[25]  M. Cooper SATURATION NUCLEATE POOL BOILING - A SIMPLE CORRELATION , 1984 .

[26]  J. Weisman,et al.  Effects of fluid properties and pipe diameter on two-phase flow patterns in horizontal lines , 1979 .