Numerical Investigation on the Time-Variant Flow Field and Dynamic Forces Acting in Steam Turbine Inlet Valves

The unsteady flow in inlet valves for large steam turbines used in power stations was investigated using the method of computational fluid dynamics (CFD). As the topology of the flow depends on the stroke and the pressure ratio of the valve, the flow was investigated at several positions. Various turbulence models were applied to the valve to capture the unsteady flow field. Basic Reynolds-averaged Navier–Stokes (RANS) models, the scale adaptive simulation (SAS), and the scale adaptive simulation with zonal forcing (SAS-F, also called ZFLES) were evaluated. To clarify the cause of flow-induced valve vibrations, the investigation focused on the pressure field acting on the valve plug. It can be shown that acoustic modes are excited by the flow field. These modes cause unsteady forces that act on the valve plug. The influence of valve geometry on the acoustic eigenmodes was investigated to determine how to reduce the dynamic forces. Three major flow topologies that create different dynamic forces were identified.

[1]  Caroline P. Lubert,et al.  On Some Recent Applications of the Coanda Effect , 2011 .

[2]  Florian R. Menter,et al.  Scale-Adaptive Simulation with Artificial Forcing , 2010 .

[3]  Samir Ziada,et al.  Acoustic Fatigue of a Steam Dump Pipe System Excited by Valve Noise , 2001 .

[4]  F. Menter,et al.  Development and Application of SST-SAS Turbulence Model in the DESIDER Project , 2008 .

[5]  Samir Ziada,et al.  Flow impingement as an excitation source in control valves , 1989 .

[6]  Abraham Engeda,et al.  Venturi valves for steam turbines and improved design considerations , 2003 .

[7]  Samir Ziada,et al.  Flow-Induced Vibrations in Power and Process Plant Components—Progress and Prospects , 2000 .

[8]  A. G. Kostyuk,et al.  An experimental analysis of pressure pulsations in the steam admission elements of a turbine installation , 2000 .

[9]  Michael Sell,et al.  Unsteady CFD Simulation of Control Valve in Throttling Conditions and Comparison With Experiments , 2013 .

[10]  F. Menter Two-equation eddy-viscosity turbulence models for engineering applications , 1994 .

[11]  Farrukh S. Alvi,et al.  Flow field and noise characteristics of a supersonic impinging jet , 1998, Journal of Fluid Mechanics.

[12]  Yoshinobu Tsujimoto,et al.  CFD Simulations and Experiments of Flow Fluctuations Around a Steam Control Valve , 2007 .

[13]  Yukio Ishida,et al.  Flow‐Induced Vibrations , 2012 .

[14]  V. M. Gvozdev,et al.  A study of the vibrational activity of the control valves in the steam admission system of the HP cylinder in a K-200-130 steam turbine , 2001 .

[15]  Masami Nakano,et al.  Noise and Vibration Related to the Patterns of Supersonic Annular Flow in a Pressure Reducing Gas Valve , 1988 .

[16]  Fabio Pengue,et al.  Experimental and Numerical Investigation Into the Aerodynamics of a Novel Steam Turbine Valve and its Field Application , 2012 .

[17]  M. Pluviose,et al.  Stabilization of flow through steam-turbine control valves , 1989 .

[18]  Yoshinobu Tsujimoto,et al.  Flow Induced Vibration of a Steam Control Valve in Middle-Opening Condition , 2005 .

[19]  O. G. Martynenko,et al.  Handbook of hydraulic resistance , 1986 .