Modelling of small fatigue crack growth interacting with grain boundary

Abstract The slip band at the tip of a small fatigue crack interacting with grain boundaries is modelled for four cases: a slip band not reaching the grain boundary, a slip band blocked by the grain boundary, a slip band propagated into an adjacent grain, and a slip band propagated through one and then blocked by a second grain boundary. The theory for continuously distributed dislocations is used to calculate the crack-tip sliding or opening displacement and the microscopic stress intensity factor under tensile and shear loading. Assuming that the range of the tip displacement directly determines the propagation rate of both Stage I and II cracks, prediction of the propagation behavior of a small crack is made as a function of the distance between the crack tip and the grain boundary, and of the difficulty to propagate slip into adjacent grains, as well as a function of crack length and stress level. The directions for further development of modelling are discussed.

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