Comparison of one-dimensional and multi-dimensional models in stability analysis of turning operations

Abstract Chatter is one of the main problems in machining resulting in poor surface quality and low productivity. Chatter can be avoided by applying stability diagrams which are generated using stability models. The stability analysis of turning has mostly been performed using single dimensional, so-called oriented transfer function approach whereas the actual turning processes usually involve multi-dimensional dynamics. In this paper, a comparative analysis between one dimensional (1D) and multi-dimensional stability models is given for turning operations. The multi dimensional model includes the inclination and side edge cutting angles and insert nose radius in order to demonstrate their effect on absolute stable depth of cut predictions. Chatter experiments are conducted in order to compare with both model predictions. It is demonstrated that for higher inclination angles and insert nose radii 1D models result in significant errors, and multi-dimensional solutions are required.