Fortification of Six Sigma: expanding the DMAIC toolset

Six Sigma as a quality improvement framework cannot remain static if it is to sustain its value for businesses beyond the first waves of applications. This paper explores the possibilities of enhancing the usefulness and effectiveness of Six Sigma by the integration of established Operations Research/Management Science (OR/MS) techniques. In this paper, we elucidate the needs for OR/MS techniques to enhance Six Sigma deployment in operational and transactional environments and propose a new training roadmap for core Six Sigma professionals (Six Sigma Black Belts) which incorporates these techniques. A matrix relating the components of the proposed training curriculum to the actual deliverables during implementation for a hybrid of operational and transactional environments is also presented. A practical case study is also presented to demonstrate the usefulness of the OR/MS tools in a typical transactional environment. Copyright © 2007 John Wiley & Sons, Ltd.

[1]  M. A. Rahim Economic design of X control charts assuming Weibull in-control times , 1993 .

[2]  Erwin M. Saniga,et al.  Economic-Statistical Design of X̄ and R or X̄ and S Charts , 2001 .

[3]  James Bossert,et al.  Lean and six sigma-synergy made in heaven , 2003 .

[4]  T. N. GOH,et al.  A strategic assessment of six sigma , 2002 .

[5]  G. J. Hahn,et al.  Six Sigma: 20 Key Lessons Learned , 2005 .

[6]  Phil Catherwood What's different about Six Sigma? , 2002 .

[7]  Gerald J. Hahn,et al.  THE EVOLUTION OF SIX SIGMA , 2000 .

[8]  Gargi Keeni,et al.  Blending CMM and Six Sigma to Meet Business Goals , 2003, IEEE Softw..

[9]  Sheldon M. Ross,et al.  Introduction to probability models , 1975 .

[10]  Alan Harrison,et al.  Deployment of Six Sigma methodology in Human Resource function: A case study , 2000 .

[11]  W. R. Buckland Operational Research in Maintenance , 1971 .

[12]  Roger W. Hoerl,et al.  Six Sigma Black Belts: What Do They Need to Know? , 2001 .

[13]  Pierre F. Bayle,et al.  ILLUSTRATION OF SIX SIGMA ASSISTANCE ON A DESIGN PROJECT , 2001 .

[14]  Kun-Jen Chung,et al.  An algorithm for computing the economically optimal -control chart for a process with multiple assignable causes , 1994 .

[15]  Praveen Gupta,et al.  Six Sigma Deployment , 2003 .

[16]  B. Smith Lean and six sigma: A one-two punch , 2003 .

[17]  Charles S. Tapiero,et al.  OR Models for Maintenance Management and Quality Control , 1995 .

[18]  Ken Black,et al.  Integrating Six Sigma with Total Quality Management: A Case Example for Measuring Medication Errors , 2003, Journal of healthcare management / American College of Healthcare Executives.

[19]  George Tagaras,et al.  Power approximations in the economic design of control charts , 1989 .

[20]  L. Tang,et al.  A Unified Approach for Dual Response Surface Optimization , 2002 .

[21]  Cai Wen Zhang,et al.  Solving the biobjective zero-one knapsack problem by an efficient LP-based heuristic , 2004, Eur. J. Oper. Res..

[22]  Thong Ngee Goh,et al.  The Role of Statistical Design of Experiments in Six Sigma: Perspectives of a Practitioner , 2002 .

[23]  Hamdy A. Taha,et al.  Operations research: an introduction / Hamdy A. Taha , 1982 .

[24]  Loon Ching Tang,et al.  A graphical approach to the dual response robust design problems , 2005, Annual Reliability and Maintainability Symposium, 2005. Proceedings..

[25]  F. Downton Queues and Inventories: A Study of Their Basic Stochastic Processes , 1966 .

[26]  Stephen V. Crowder,et al.  An SPC model for short production runs: minimizing expected cost , 1992 .

[27]  Ahmad K. Elshennawy Quality in the New Age and the Body of Knowledge for Quality Engineers , 2004 .

[28]  Errol C. Caby,et al.  Six Sigma Producibility Analysis and Process Characterization , 1992 .

[29]  Edward A. Silver,et al.  Statistical process control subject to a labour resource constraint , 2002 .

[30]  Loon Ching Tang,et al.  A spreadsheet‐based multiple criteria optimization framework for quality function deployment , 2004 .

[31]  Ludo Gelders,et al.  Maintenance management decision making , 1992 .

[32]  R. P. Siegel,et al.  Applying quality tools to reliability: a 12-step Six-sigma process to accelerate reliability growth in product design , 2003, Annual Reliability and Maintainability Symposium, 2003..

[33]  Richard Schroeder,et al.  Six Sigma: The Breakthrough Management Strategy Revolutionizing the World's Top Corporations , 1999 .

[34]  J. Little A Proof for the Queuing Formula: L = λW , 1961 .

[35]  Douglas C. Montgomery,et al.  Editorial: Beyond Six Sigma , 2001 .

[36]  J. J. Higgins,et al.  Nonmathematical Statistics: A New Direction for the Undergraduate Discipline , 1999 .

[37]  W. J. Hill,et al.  The Impact of Six Sigma Improvement—A Glimpse into the Future of Statistics , 1999 .

[38]  Philip A. Scarf,et al.  On the application of mathematical models in maintenance , 1997 .

[39]  George P. Cosmetatos Some Approximate Equilibrium Results for the Multi-Server Queue (M/G/r)* , 1976 .

[40]  N. U. Prabhu,et al.  Queues and Inventories. A Study of Their Basic Stochastic Processes , 1967 .

[41]  Frederick S. Hillier,et al.  Introduction of Operations Research , 1967 .