Predicting Yarn Tenacity: A Comparison of Mechanistic, Statistical, and Neural Network Models

Prediction of yarn properties from fibre properties and process parameters is a well-researched topic. For a number of years, mechanistic and statistical models have primarily been used to tackle the problem. Over the last ten years, neural networks have been used in increasing numbers for this purpose. However, a comparative assessment of the performance of these three approaches has not been forthcoming. In this paper, all the three models have been applied on the data available to validate the mechanistic model described by Frydrych (pertaining to cotton yarns). The exercise was repeated for data pertaining to yarns spun from polyester staple fibre in the laboratory. The results conclusively prove the superiority of neural networks over mechanistic models and simple regression equations for predicting ring yarn tenacity from fibre properties and process parameters.

[1]  Brent Smith,et al.  Analysis of Factors Influencing Ring Spun Yarn Tenacities for a Long Staple Cotton , 1990 .

[2]  Güngör Baser,et al.  A Comprehensive Stress and Breakage Analysis of Staple Fiber Yams , 1996 .

[3]  M. C. Ramesh,et al.  The Prediction of Yarn Tensile Properties by Using Artificial Neural Networks , 1995 .

[4]  Paul Kiekens,et al.  The use of neural nets to simulate the spinning process. , 1997 .

[5]  T. A. Subramanian A Generalized Equation for Predicting the Lea Strength of Cotton Yarns—Reply , 1974 .

[6]  J. F. Bogdan The Characterization of Spinning Quality , 1956 .

[7]  W. Zurek,et al.  A Method of Predicting the Strength and Breaking Strain of Cotton Yarn , 1987 .

[8]  J. G. Martindale,et al.  4—A NEW METHOD OF MEASURING THE IRREGULARITY OF YARNS WITH SOME OBSERVATIONS ON THE ORIGIN OF IRREGULARITIES IN WORSTED SLIVERS AND YARNS , 1945 .

[9]  Lieva Van Langenhove,et al.  Simulating the Mechanical Properties of a Yarn Based on the Properties and Arrangement of its Fibers Part I: The Finite Element Model: , 1997 .

[10]  T. A. Subramanian,et al.  34—A GENERALIZED EQUATION FOR PREDICTING THE LEA STRENGTH OF RING-SPUN COTTON YARNS , 1974 .

[11]  Sundaresan Jayaraman,et al.  Studies on Fiber–Process–Structure–Property Relationships in Air-jet Spinning. Part II: Model Development , 1996 .

[12]  S. L. Phoenix,et al.  On Modelling the Statistical Strength of Yarns and Cables Under Localized Load-Sharing Among Fibers , 1981 .

[13]  M. D. Ethridge,et al.  Estimating Functional Relationships Between Fiber Properties and the Strength of Open-End Spun Yarns' , 1982 .

[14]  Ning Pan,et al.  Development of a Constitutive Theory for Short Fiber Yarns Part II: Mechanics of Staple Yarn With Slippage Effect , 1993 .

[15]  Yehia E. El Mogahzy,et al.  Selecting Cotton Fiber Properties for Fitting Reliable Equations to HVI Data , 1988 .

[16]  Lieva Van Langenhove,et al.  Simulating the Mechanical Properties of a Yarn Based on the Properties and Arrangement of its Fibers: Part III: Practical Measurements: , 1997 .

[17]  Iwona Frydrych,et al.  A New Approach for Predicting Strength Properties of Yarn , 1992 .

[18]  Ning Pan,et al.  Development of a Constitutive Theory for Short Fiber Yams Part III: Effects of Fiber Orientation and Bending Deformation , 1993 .

[19]  Osman M.A. Hafez Yarn-Strength Prediction of American Cottons , 1978 .

[20]  J. F. Bogdan The Prediction of Cotton Yarn Strengths1 , 1967 .

[21]  Lieva Van Langenhove,et al.  Simulating the Mechanical Properties of a Yarn Based on the Properties and Arrangement of its Fibers Part II: Results of Simulations: , 1997 .

[22]  H. Linhart Estimating the Statistical Anomaly of the Underlying Point Process—The Proper Approach to Yarn Irregularity , 1975 .

[23]  S. K. Aggarwal,et al.  A Model to Estimate the Breaking Elongation of High Twist Ring Spun Cotton Yarns , 1989 .

[24]  P. J. Morris,et al.  MODELLING OF YARN PROPERTIES FROM FIBRE PROPERTIES , 1999 .

[25]  T. A. Subramanian,et al.  An Attempt to Quantify the Translation of Fiber Bundle Tenacity into Yarn Tenacity , 1976 .

[26]  Lee S. Stith,et al.  The Relative Contribution of Fiber Properties to Variations in Yarn Strength in Upland Cotton, Gossypium hirsutum L , 1974 .

[27]  L. J. Lucas,et al.  Mathematical Fitting of Modulus-Strain Curves of Poly(ethylene Terephthalate) Industrial Yarns , 1983 .

[28]  Sundaresan Jayaraman,et al.  Studies on Fiber—Process—Structure—Property Relationships in Air-jet Spinning. Part I: The Effect of Process and Material Parameters on the Structure of Microdenier Polyester-fiber/Cotton Blended Yarns , 1998 .

[29]  Stanley Backer,et al.  Structural mechanics of fibers, yarns, and fabrics , 1969 .

[30]  Ning Pan,et al.  Development of a Constitutive Theory for Short Fiber Yarns: Mechanics of Staple Yarn Without Slippage Effect , 1992 .

[31]  Lieva Van Langenhove,et al.  Simulating the Mechanical Properties of a Yarn Based on the Properties and Arrangement of its Fibers: Part III: Practical Measurements , 1997 .

[32]  Sundaresan Jayaraman,et al.  Analysis of the Modeling Methodologies for Predicting the Strength of Air-Jet Spun Yarns , 1997 .

[33]  Sundaresan Jayaraman,et al.  A Model for the Tensile Fracture Behavior of Air-Jet Spun Yarns , 1998 .

[34]  Brent Smith,et al.  Extending Applicable Ranges of Regression Equations for Yarn Strength Forecasting , 1985 .

[35]  Ning Pan,et al.  Development of a Constitutive Theory for Short Fiber Yams , 1993 .

[36]  S. K. Aggarwal A Model to Estimate the Breaking Elongation of High Twist Ring Spun Cotton Yarns , 1989 .

[37]  W. Zurek,et al.  A Probabilistic Model of Fiber Distribution in Yarn Surface as a Criterion of Quality , 1984 .

[38]  Luo Cheng,et al.  Yarn Strength Prediction Using Neural Networks , 1995 .

[39]  Aly El-Shiekh,et al.  Tensile Behavior of Twisted Hybrid Fibrous Structures , 1984 .

[40]  Subhash K. Batra,et al.  A New Perspective on Yarn Unevenness: Components and Determinants of General Unevenness , 1990 .