Intelligent measurement and compensation of linear motor force ripple: a projection-based learning approach in the presence of noise

Due to their structural simplicity, linear motors are increasingly receiving attention for use in high velocity and high precision applications. The force ripple, as a space-periodic disturbance, however, would deteriorate the achievable dynamic performance. Conventional force ripple measurement approaches are time-consuming and have high requirements on the experimental conditions. In this paper, a novel learning identification algorithm is proposed for force ripple intelligent measurement and compensation. Existing identification schemes always use all the error signals to update the parameters in the force ripple. However, the error induced by noise is non-effective for force ripple identification, and even deteriorates the identification process. In this paper only the most pertinent information in the error signal is utilized for force ripple identification. Firstly, the effective error signals caused by the reference trajectory and the force ripple are extracted by projecting the overall error signals onto a subspace spanned by the physical model of the linear motor as well as the sinusoidal model of the force ripple. The time delay in the linear motor is compensated in the basis functions. Then, a data-driven approach is proposed to design the learning gain. It balances the trade-off between convergence speed and robustness against noise. Simulation and experimental results validate the proposed method and confirm its effectiveness and superiority.

[1]  Zheng Chen,et al.  Desired Compensation Adaptive Robust Control of a Linear-Motor-Driven Precision Industrial Gantry With Improved Cogging Force Compensation , 2008 .

[2]  Ping Zheng,et al.  A Brushless Claw-Pole Double-Rotor Machine for Power-Split Hybrid Electric Vehicles , 2014, IEEE Transactions on Industrial Electronics.

[3]  Kou Baoquan,et al.  Research on Electromagnetic Force of Large Thrust Force PMLSM Used in Space Electromagnetic Launcher , 2013, IEEE Transactions on Plasma Science.

[4]  M. Tomizuka,et al.  Projection-Based Iterative Learning Control for Wafer Scanner Systems , 2009, IEEE/ASME Transactions on Mechatronics.

[5]  Toshiharu Sugie,et al.  Noise tolerant iterative learning control for a class of continuous-time systems , 2007, Autom..

[6]  Z. Q. Zhu,et al.  Comparison of Cogging Torque Reduction in Permanent Magnet Brushless Machines by Conventional and Herringbone Skewing Techniques , 2013, IEEE Transactions on Energy Conversion.

[7]  A.G. Alleyne,et al.  A survey of iterative learning control , 2006, IEEE Control Systems.

[8]  YangQuan Chen,et al.  State-periodic adaptive compensation of cogging and Coulomb friction in permanent-magnet linear motors , 2005 .

[9]  Fengxing Zhou,et al.  Identification and Compensation of Force Ripple in PMSLM using a JITL Technique , 2015 .

[10]  Shi-Uk Chung,et al.  Double-Sided Iron-Core PMLSM Mover Teeth Arrangement Design for Reduction of Detent Force and Speed Ripple , 2016, IEEE Transactions on Industrial Electronics.

[11]  Nicola Bianchi,et al.  Reduction of cogging force in PM linear motors by pole-shifting , 2005 .

[12]  Han Ho Choi,et al.  Feedback Linearization Direct Torque Control With Reduced Torque and Flux Ripples for IPMSM Drives , 2016, IEEE Transactions on Power Electronics.

[13]  Chang Seop Koh,et al.  A New Cogging-Free Permanent-Magnet Linear Motor , 2008, IEEE Transactions on Magnetics.

[14]  K. Sato Thrust Ripple Reduction in Ultrahigh-Acceleration Moving-Permanent-Magnet Linear Synchronous Motor , 2012, IEEE Transactions on Magnetics.

[15]  SungHoo Choi,et al.  Torque Ripples Minimization in PMSM using Variable Step-Size Normalized Iterative Learning Control , 2006, 2006 IEEE Conference on Robotics, Automation and Mechatronics.

[16]  Dae-Hyun Koo,et al.  Detent Force Minimization of Permanent Magnet Linear Synchronous Motor by Means of Two Different Methods , 2008, IEEE Transactions on Magnetics.

[17]  Kok Kiong Tan,et al.  Robust adaptive numerical compensation for friction and force ripple in permanent-magnet linear motors , 2002 .

[18]  Toshiharu Sugie,et al.  Iterative identification method for linear continuous-time systems , 2008, Proceedings of the 45th IEEE Conference on Decision and Control.

[19]  Frank Boeren,et al.  Iterative feedforward control: a closed-loop identification problem and a solution , 2013, 52nd IEEE Conference on Decision and Control.

[20]  Kok Kiong Tan,et al.  Force ripple suppression in iron-core permanent magnet linear motors using an adaptive dither , 2004, J. Frankl. Inst..

[21]  Toshiharu Sugie,et al.  An identification method for MIMO continuous‐time systems via iterative learning control concepts , 2011 .

[22]  Shoudao Huang,et al.  Design and Implementation of Recursive Model Predictive Control for Permanent Magnet Synchronous Motor Drives , 2015 .

[23]  Cheng-Tsung Liu,et al.  Optimal Design of a Permanent Magnet Linear Synchronous Motor With Low Cogging Force , 2012, IEEE Transactions on Magnetics.

[24]  Okko Bosgra,et al.  Fixed Structure Feedforward Controller Design Exploiting Iterative Trials: Application to a Wafer Stage and a Desktop Printer , 2008 .

[25]  In-Soung Jung,et al.  Performance analysis of skewed PM linear synchronous motor according to various design parameters , 2001 .

[26]  Mingyi Wang,et al.  Detent Force Compensation for PMLSM Systems Based on Structural Design and Control Method Combination , 2015, IEEE Transactions on Industrial Electronics.

[27]  M Maarten Steinbuch,et al.  Iterative motion feedforward tuning : a data-driven approach based on instrumental variable identification , 2015 .

[28]  L. Chang,et al.  SVPWM-based current controller with grid harmonic compensation for three-phase grid-connected VSI , 2004, 2004 IEEE 35th Annual Power Electronics Specialists Conference (IEEE Cat. No.04CH37551).

[29]  Bin Yao,et al.  This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Coordinated Adaptive Robust Contouring Control of an Industrial Biaxial Precision Gantry with C , 2022 .

[30]  Sehoon Oh,et al.  A High-Precision Motion Control Based on a Periodic Adaptive Disturbance Observer in a PMLSM , 2015, IEEE/ASME Transactions on Mechatronics.

[31]  Her-Terng Yau,et al.  Identification and Compensation of Nonlinear Friction Characteristics and Precision Control for a Linear Motor Stage , 2013, IEEE/ASME Transactions on Mechatronics.

[32]  Andrew G. Alleyne,et al.  Iterative learning identification for an automated off-highway vehicle , 2011, Proceedings of the 2011 American Control Conference.

[33]  Yongchang Zhang,et al.  A Simple Method to Reduce Torque Ripple in Direct Torque-Controlled Permanent-Magnet Synchronous Motor by Using Vectors With Variable Amplitude and Angle , 2011, IEEE Transactions on Industrial Electronics.

[34]  Paolo Rocco,et al.  Force Ripple Compensation in Linear Motors Based on Closed-Loop Position-Dependent Identification , 2010, IEEE/ASME Transactions on Mechatronics.

[35]  Ya-Jun Pan,et al.  A modular control scheme for PMSM speed control with pulsating torque minimization , 2004, IEEE Transactions on Industrial Electronics.

[36]  Nanjun Liu,et al.  Iterative Learning Identification for Linear Time-Varying Systems , 2016, IEEE Transactions on Control Systems Technology.

[37]  Bin Yao,et al.  Adaptive Robust Precision Motion Control of a High-Speed Industrial Gantry With Cogging Force Compensations , 2011, IEEE Transactions on Control Systems Technology.

[38]  M Maarten Steinbuch,et al.  Trajectory planning and feedforward design for electromechanical motion systems , 2005 .

[39]  T. Sugie,et al.  Noise tolerant iterative learning control for identification of continuous-time systems , 2005, Proceedings of the 44th IEEE Conference on Decision and Control.

[40]  Chan-Bae Park,et al.  Improvement of Thrust Force Properties of Linear Synchronous Motor for an Ultra-High-Speed Tube Train , 2011, IEEE Transactions on Magnetics.

[41]  D. Staton,et al.  Comparison of Analytical Models of Cogging Torque in Surface-Mounted PM Machines , 2012, IEEE Transactions on Industrial Electronics.

[42]  Kok Kiong Tan,et al.  Adaptive feedforward compensation of force ripples in linear motors , 2005 .

[43]  Mingyi Wang,et al.  High-Bandwidth and Strong Robust Current Regulation for PMLSM Drives Considering Thrust Ripple , 2016, IEEE Transactions on Power Electronics.

[44]  Thomas A. Lipo,et al.  Material-Efficient Permanent-Magnet Shape for Torque Pulsation Minimization in SPM Motors for Automotive Applications , 2014, IEEE Transactions on Industrial Electronics.

[45]  M. Tomizuka,et al.  Iterative tuning of feedforward controller with force ripple compensation for wafer stage , 2008, 2008 10th IEEE International Workshop on Advanced Motion Control.

[46]  S.K. Panda,et al.  Torque ripple minimization in PM synchronous motors using iterative learning control , 2004, IEEE Transactions on Power Electronics.