Time-Temperature Management Along the Food Cold Chain: A Review of Recent Developments.

The cold chain is responsible for the preservation and transportation of perishable foods in the proper temperature range to slow biological decay processes and deliver safe and high-quality foods to consumers. Studies show that the efficiency of the cold chain is often less than ideal, as temperature abuses above or below the optimal product-specific temperature range occur frequently, a situation that significantly increases food waste and endangers food safety. In this work, field studies on time-temperature conditions at each critical stage of the cold chain are reviewed to assess the current state of commercial cold chains. Precooling, ground operations during transportation, storage during display at retail and in domestic refrigerators, and commercial handling practices are identified and discussed as the major weaknesses in the modern cold chain. The improvement in efficiency achieved through the measurement, analysis, and management of time-temperature conditions is reviewed, along with the accompanying technical and practical challenges delaying the implementation of such methods. A combination of prospective experimental and modeling research on precooling uniformity, responsive food inventory management systems, and cold chains in developing countries is proposed for the improvement of the cold chain at the global scale.

[1]  Judith Evans,et al.  The FRISBEE tool, a software for optimising the trade-off between food quality, energy use, and global warming impact of cold chains , 2015 .

[2]  D. Tanner Sea transportation of fruits and vegetables: an update , 2005 .

[3]  Khe V. Chau,et al.  Environmental conditions encountered during typical consumer retail display affect fruit and vegetable quality and waste. , 2009 .

[4]  Steven A. Sargent,et al.  Effects of delays to cooling and wrapping on strawberry quality (cv. Sweet Charlie) , 1995 .

[5]  E. G. Humphries,et al.  Microbiological Control of Cucumber Hydrocooling Water with Chlorine Dioxide †. , 1995, Journal of food protection.

[6]  Bart Nicolai,et al.  Towards flexible management of postharvest variation in fruit firmness of three apple cultivars , 2013 .

[7]  Ismail Uysal,et al.  Improvement in fresh fruit and vegetable logistics quality: berry logistics field studies , 2014, Philosophical Transactions of the Royal Society A: Mathematical, Physical and Engineering Sciences.

[8]  Selwyn Piramuthu,et al.  RFID in highly perishable food supply chains – Remaining shelf life to supplant expiry date? , 2013 .

[9]  Margarita Ruiz-Altisent,et al.  Review: Sensors for product characterization and quality of specialty crops-A review , 2010 .

[10]  M. Mack,et al.  Quality tracing in meat supply chains , 2014, Philosophical Transactions of the Royal Society A: Mathematical, Physical and Engineering Sciences.

[11]  George L. Staby,et al.  Commercial Cooling of Fruits, Vegetables and Flowers , 2000 .

[12]  Thijs Defraeye,et al.  Towards integrated performance evaluation of future packaging for fresh produce in the cold chain , 2015 .

[13]  Tadhg Brosnan,et al.  Precooling techniques and applications for horticultural products — a review , 2001 .

[14]  Hussein F. Hassan,et al.  Survey and analysis of internal temperatures of Lebanese domestic refrigerators , 2015 .

[15]  Bernd Scholz-Reiter,et al.  The intelligent container as a part of the Internet of Things , 2012, 2012 IEEE International Conference on Cyber Technology in Automation, Control, and Intelligent Systems (CYBER).

[16]  Ismail Uysal,et al.  Identification of the best temperature measurement position inside a food pallet for the prediction of its temperature distribution , 2017 .

[17]  Jocelyn Bonjour,et al.  Experimental and numerical investigation of the infiltration heat load during the opening of a refrigerated truck body , 2015 .

[18]  J. Pozorski,et al.  Lattice Boltzmann simulations of heat transfer in flow past a cylinder and in simple porous media , 2015 .

[19]  A. K. Dass,et al.  A Review on the development of lattice Boltzmann computation of macro fluid flows and heat transfer , 2015 .

[20]  Jianbo Lu,et al.  Simulation of Escherichia coli O157:H7 behavior in fresh-cut lettuce under dynamic temperature conditions during distribution from processing to retail. , 2012, Foodborne pathogens and disease.

[21]  Y. Lian,et al.  Conjugate heat transfer analysis using a simplified household refrigerator model. , 2014 .

[22]  P. S. Taoukis,et al.  The relationship between processing and shelf-life. , 1990 .

[23]  Thijs Defraeye,et al.  Exploring ambient loading of citrus fruit into reefer containers for cooling during marine transport using computational fluid dynamics , 2015 .

[24]  Ulf Sonesson,et al.  The methodology of the FAO study: Global Food Losses and Food Waste - extent, causes and prevention”- FAO, 2011 , 2013 .

[25]  Brigitte Petersen,et al.  Generic model for the prediction of remaining shelf life in support of cold chain management in pork and poultry supply chains , 2008 .

[26]  L.M.M. Tijskens,et al.  Predicting keeping quality of batches of cucumber fruit based on a physiological mechanism , 2002 .

[27]  Denis Flick,et al.  Numerical simulation of simultaneous heat and moisture transfer in a domestic refrigerator. , 2010 .

[28]  D. Bolton,et al.  Food safety knowledge of consumers and the microbiological and temperature status of their refrigerators. , 2005, Journal of food protection.

[29]  R. P. Singh,et al.  Modeling the forced-air cooling process of fresh strawberry packages, Part II: Experimental validation of the flow model , 2009 .

[30]  Nga T. T. Mai,et al.  TEMPERATURE MAPPING OF FRESH FISH SUPPLY CHAINS – AIR AND SEA TRANSPORT , 2012 .

[31]  B. Afshar-Nadjafi The influence of sale announcement on the optimal policy of an inventory system with perishable items , 2016 .

[32]  Walter Lang,et al.  Remote quality monitoring in the banana chain , 2014, Philosophical Transactions of the Royal Society A: Mathematical, Physical and Engineering Sciences.

[33]  Walter Lang,et al.  Spatial temperature profiling by semi-passive RFID loggers for perishable food transportation , 2009 .

[34]  Nicholas John Smale Mathematical modelling of airflow in shipping systems : model development and testing : a thesis presented in partial fulfilment of the requirements for the degree of Doctor of Philosophy in Food Technology at Massey University, Palmerston North, New Zealand , 2004 .

[35]  L. Ruiz-Garcia,et al.  The role of RFID in agriculture: Applications, limitations and challenges , 2011 .

[36]  R. E. Hardenburg,et al.  The commercial storage of fruits, vegetables, and florist and nursery stocks , 1986 .

[37]  R. Scharff,et al.  Economic burden from health losses due to foodborne illness in the United States. , 2012, Journal of food protection.

[38]  Xiaojun Wang,et al.  A dynamic product quality evaluation based pricing model for perishable food supply chains , 2012 .

[39]  Elisabeth Morelli,et al.  Evolution des températures du saumon fumé au cours des circuits logistiques. , 2009 .

[40]  U. Sonesson,et al.  Global food losses and food waste: extent, causes and prevention , 2011 .

[41]  L.J.S. Lukasse,et al.  Optimal control of indoor climate in agricultural storage facilities for potatoes and onions , 2009 .

[42]  T. Mathisen,et al.  Factors facilitating intermodal transport of perishable goods – Transport purchasers viewpoint , 2011 .

[43]  R. García-Gimeno,et al.  Survey of temperature and consumption patterns of fresh-cut leafy green salads: risk factors for listeriosis. , 2007, Journal of food protection.

[44]  Maarten Hertog,et al.  A mechanistic model to describe the effects of time, temperature and exogenous ethylene levels on softening of kiwifruit , 2016 .

[45]  A. Musa,et al.  A Review of RFID in Supply Chain Management: 2000–2015 , 2016 .

[46]  Jeffrey K. Brecht,et al.  Brief deviations from set point temperatures during normal airport handling operations negatively affect the quality of papaya (Carica papaya) fruit , 2006 .

[47]  Leila Hashemi Beni,et al.  A national produce supply chain database for food safety risk analysis , 2015 .

[48]  Ismail Uysal,et al.  Reducing food losses by intelligent food logistics , 2014, Philosophical Transactions of the Royal Society A: Mathematical, Physical and Engineering Sciences.

[49]  E. Derens,et al.  The cold chain of chilled products under supervision in France , 2006 .

[50]  Bart Nicolai,et al.  Analysis of the air flow in a cold store by means of computational fluid dynamics , 2000 .

[51]  Denis Flick,et al.  Modelling transport phenomena in refrigerated food bulks, packages and stacks: basics and advances , 2006 .

[52]  Jalal Dehghannya,et al.  Transport phenomena modelling during produce cooling for optimal package design: Thermal sensitivity analysis , 2012 .

[53]  Hajo Rijgersberg,et al.  Retail benefits of dynamic expiry dates—Simulating opportunity losses due to product loss, discount policy and out of stock , 2012 .

[54]  Chunjiang Zhao,et al.  Computational modeling of airflow and heat transfer in a vented box during cooling: Optimal package design , 2015 .

[55]  K Koutsoumanis,et al.  Development of a Safety Monitoring and Assurance System for chilled food products. , 2005, International journal of food microbiology.

[56]  Jean-Pierre Emond,et al.  Quality of Strawberries Shipped by Truck from California to Florida as Influenced by Postharvest Temperature Management Practices , 2011 .

[57]  Tom R Rumsey,et al.  Commercial Cooling of Fruits, Vegetables, and Flowers , 2008 .

[58]  Frédéric Thiesse,et al.  Sensor Applications in the Supply Chain: The Example of Quality-Based Issuing of Perishables , 2008, IOT.

[59]  R. P. Singh,et al.  Modeling the forced-air cooling process of fresh strawberry packages, Part I: Numerical model , 2009 .

[60]  J. Janjic,et al.  Temperatures, Cleanliness and Food Storage Practices In Domestic Refrigerators in Serbia, Belgrade , 2016 .

[61]  S. Villeneuve,et al.  Comptoir réfrigéré avec distribution frontale de l'air , 2003 .

[62]  Jean-Pierre Emond,et al.  Application of RFID technologies in the temperature mapping of the pineapple supply chain , 2008 .

[63]  K. Kourousis,et al.  Temperature Controlled Aircraft Unit Load Devices: The Technological Response to Growing Global Air Cargo Cool Chain Requirements , 2015 .

[64]  Jean-Pierre Emond,et al.  Effect of environmental conditions on air shipment of perishables during ground operations. , 2000 .

[65]  Chunjiang Zhao,et al.  A review of computational fluid dynamics for forced-air cooling process , 2016 .

[66]  Sj James,et al.  A review of the performance of domestic refrigerators , 2008 .

[67]  H. M. Hoang,et al.  Preliminary study of airflow and heat transfer in a cold room filled with apple pallets: Comparison between two modelling approaches and experimental results , 2015 .

[68]  V. Dimitriou,et al.  Quantifying the spoilage and shelf-life of yoghurt with fruits. , 2011, Food microbiology.

[69]  Francesco Parola,et al.  Refrigerated container versus bulk: evidence from the banana cold chain , 2015 .

[70]  Judith Evans,et al.  Reducing domestic food waste by lowering home refrigerator temperatures , 2014 .

[71]  Thijs Defraeye,et al.  Feasibility of ambient loading of citrus fruit into refrigerated containers for cooling during marine transport , 2015 .

[72]  William Pelletier,et al.  Air transport of horticultural products: A thermal analysis , 2010 .

[73]  N. D. Cowell Guide to food transport: Fish, meat and dairy products: edited by Leif Bøgh Sørensen, Mercantila Publishers, 1990. Dan. Kr. 400.00 (157 pages) ISBN 87 89010 97 3 , 1991 .

[74]  K. Anderson,et al.  Cryogenic Gas for Rapid Cooling of Commercially Processed Shell Eggs Before Packaging. , 1995, Journal of food protection.

[75]  Brigitte Petersen,et al.  A predictive shelf life model as a tool for the improvement of quality management in pork and poultry chains , 2013 .

[76]  Jean-Pierre Emond,et al.  HEAT TRANSFER IN AIR CARGO UNIT LOAD DEVICES , 2001 .

[77]  Pedro Dinis Gaspar,et al.  Detailed CFD modelling of open refrigerated display cabinets , 2012 .

[78]  L. Pennisi,et al.  The management of the domestic refrigeration: microbiological status and temperature , 2014 .

[79]  D. Bolton,et al.  The incidence of significant foodborne pathogens in domestic refrigerators , 2007 .

[80]  Jan Carmeliet,et al.  Multiscale modeling in food engineering , 2013 .

[81]  M. Nunes,et al.  Vente au détail analyse de la température de l'air dans un comptoir réfrigéré , 2002 .

[82]  D. Tanner,et al.  A generalised mathematical modelling methodology for the design of horticultural food packages exposed to refrigerated conditions Part 2. Heat transfer modelling and testing , 2002 .

[83]  A. Ovca,et al.  Maintaining a cold chain from purchase to the home and at home: consumer opinions. , 2009 .

[84]  Mojca Jevšnik,et al.  Cold chain maintaining in food trade , 2006 .

[85]  Frank Devlieghere,et al.  Temperature dependence of shelf-life as affected by microbial proliferation and sensory quality of equilibrium modified atmosphere packaged fresh produce , 2002 .

[86]  Jalal Dehghannya,et al.  Mathematical modeling of airflow and heat transfer during forced convection cooling of produce considering various package vent areas , 2011 .

[87]  A. F. Bollen,et al.  AIR-FREIGHT COOLCHAIN IMPROVEMENTS USING INSULATION AND SUPPLEMENTAL COOLING , 1998 .

[88]  Dimitrios A Tsamboulas,et al.  Development Strategies for Intermodal Transport in Europe , 2008 .

[89]  H. B. Nahora,et al.  CFD model of the airflow , heat and mass transfer in cool stores , 2005 .

[90]  Mario Enea,et al.  A webGIS-based system for real time shelf life prediction , 2016, Comput. Electron. Agric..

[91]  C. James,et al.  Modelling of food transportation systems - a review , 2006 .

[92]  Thijs Defraeye,et al.  Forced-convective cooling of citrus fruit: Cooling conditions and energy consumption in relation to package design , 2014 .

[93]  S. Jol,et al.  The Cold Chain, one link in Canada’s food safety initiatives , 2007 .

[94]  Walter Lang,et al.  Sea transport of bananas in containers – Parameter identification for a temperature model , 2013 .

[95]  Bart Nicolai,et al.  Modelling the forced-air cooling mechanisms and performance of polylined horticultural produce , 2016 .

[96]  Geoffrey D. O'brien,et al.  Domestic refrigerator air temperatures and the public's awareness of refrigerator use , 1997 .

[97]  Michael Lütjen,et al.  Quality driven distribution of intelligent containers in cold chain logistics networks , 2013, Prod. Eng..

[98]  Hui-Chieh Li,et al.  Vehicle routing problem with time-windows for perishable food delivery , 2007 .

[99]  Thijs Defraeye,et al.  Integral performance evaluation of the fresh-produce cold chain: A case study for ambient loading of citrus in refrigerated containers , 2016 .

[100]  L.J.S. Lukasse,et al.  Optimal control and design of a cold store using dynamic optimization , 2009 .

[101]  Halldór Pálsson,et al.  Temperature fluctuations and quality deterioration of chilled cod (Gadus morhua) fillets packaged in different boxes stored on pallets under dynamic temperature conditions , 2012 .

[102]  B. Rowe,et al.  Risk factors for outbreaks of infectious intestinal disease linked to domestic catering. , 1996, Communicable disease report. CDR review.

[103]  Da-Wen Sun,et al.  Vacuum cooling technology for the food processing industry: a review , 2000 .

[104]  Swapnil Saurav,et al.  Cold Chain Logistics in India: A Study , 2016 .

[105]  Graciela Alvarez,et al.  Cold chain database development and application as a tool for the cold chain management and food quality evaluation , 2015 .

[106]  K. Östergren,et al.  Estimates of European food waste levels , 2016 .

[107]  W. Pelletier Air transportation of fruits and vegetables: an update , 2005 .

[108]  E. Abad,et al.  RFID smart tag for traceability and cold chain monitoring of foods: Demonstration in an intercontinental fresh fish logistic chain , 2009 .

[109]  K Koutsoumanis,et al.  Application of shelf life decision system (SLDS) to marine cultured fish quality. , 2002, International journal of food microbiology.

[110]  R. Sharma,et al.  Supply chain management in food processing sector: experience from India , 2015 .

[111]  G. Alvarez,et al.  Cold chain of chilled food in France. , 2015 .

[112]  Andrew R. East,et al.  Accelerated libraries to inform batch sale scheduling and reduce postharvest losses of seasonal fresh produce , 2011 .

[113]  Brigitte Petersen,et al.  Temperature monitoring in meat supply chains , 2011 .

[114]  R. Stanley,et al.  THE INFLUENCE OF TEMPERATURE AND PACKAGING MATERIAL ON THE POST HARVEST QUALITY OF ICEBERG LETTUCE , 1989 .

[115]  Alistair Mowat,et al.  WIRELESS TEMPERATURE MONITORING SYSTEM IN A GLOBAL KIWIFRUIT SUPPLY CHAIN , 2015 .

[116]  Tim Van Pelt,et al.  Food, Fuel, and Freeways: An Iowa perspective on how far food travels, fuel usage, and greenhouse gas emissions , 2001 .

[117]  Denyse I. LeBlanc,et al.  Comparative simulation of Escherichia coli O157:H7 behaviour in packaged fresh-cut lettuce distributed in a typical Canadian supply chain in the summer and winter , 2014 .

[118]  L. Tijskens,et al.  A generic model for keeping quality of vegetable produce during storage and distribution , 1996 .

[119]  Chunjiang Zhao,et al.  Computational Fluid Dynamics Simulation to Determine Combined Mode to Conserve Energy in Refrigerated Vehicles , 2016 .

[120]  R. P. Singh,et al.  Design guidelines for the forced-air cooling process of strawberries , 2009 .

[121]  T. Kannadasan,et al.  Prediction of Air Flow and Temperature Distribution Inside a Yogurt Cooling Room Using Computational Fluid Dynamics , 2015 .

[122]  Walter Lang,et al.  Interpolation of spatial temperature profiles by sensor networks , 2011, 2011 IEEE SENSORS Proceedings.

[123]  Ya-Ling He,et al.  Lattice Boltzmann method and its applications in engineering thermophysics , 2009 .

[124]  Marco Parvis,et al.  A Wireless Sensor Network for Cold-Chain Monitoring , 2009, IEEE Transactions on Instrumentation and Measurement.

[125]  Onrawee Laguerre,et al.  Experimental investigation and modelling in the food cold chain: Thermal and quality evolution , 2013 .

[126]  H. D. den Besten,et al.  Spoilage evaluation, shelf-life prediction, and potential spoilage organisms of tropical brackish water shrimp (Penaeus notialis) at different storage temperatures. , 2015, Food microbiology.

[127]  A. M. Foster,et al.  Experimental verification of analytical and CFD predictions of infiltration through cold store entrances , 2003 .

[128]  Ismail Uysal,et al.  Shelf life modelling for first-expired-first-out warehouse management , 2014, Philosophical Transactions of the Royal Society A: Mathematical, Physical and Engineering Sciences.

[129]  J. R. Olatunji,et al.  Quantifying and visualising variation in batch operations: A new heterogeneity index , 2017 .

[130]  Michael Lütjen,et al.  Reducing food losses and carbon emission by using autonomous control – A simulation study of the intelligent container , 2015 .

[131]  L.J.S. Lukasse,et al.  A physical model to predict climate dynamics in ventilated bulk-storage of agricultural produce , 2007 .

[132]  Ashish Dwivedi,et al.  Innovative Solutions for Implementing Global Supply Chains in Emerging Markets , 2016 .

[133]  N. D. Amos,et al.  TEMPERATURE VARIABILITY DURING SHIPMENT OF FRESH PRODUCE , 2003 .

[134]  A. C Cleland,et al.  A generalised mathematical modelling methodology for design of horticultural food packages exposed to refrigerated conditions: part 1, formulation , 2002 .

[135]  Alan Campbell McKinnon,et al.  The validity of food miles as an indicator of sustainable development - final report , 2005 .

[136]  Johan Woxenius,et al.  Time perspectives on intermodal transport of consolidated cargo , 2005 .

[137]  George-John E. Nychas,et al.  Probabilistic Model for Listeria monocytogenes Growth during Distribution, Retail Storage, and Domestic Storage of Pasteurized Milk , 2010, Applied and Environmental Microbiology.

[138]  G. Nantel,et al.  Globalization of food systems in developing countries: impact on food security and nutrition. , 2004, FAO food and nutrition paper.

[139]  Thijs Defraeye,et al.  Multiparameter Analysis of Cooling Efficiency of Ventilated Fruit Cartons using CFD: Impact of Vent Hole Design and Internal Packaging , 2016, Food and Bioprocess Technology.

[140]  Clément Vigneault,et al.  Design of Packaging Vents for Cooling Fresh Horticultural Produce , 2012, Food and Bioprocess Technology.

[141]  B. MacNeil,et al.  Perishable food temperatures in retail stores , 1996 .