Numerical and experimental evaluation of SIF for threaded connectors

Abstract This paper presents a methodology for fatigue crack growth analysis in tubular threaded connectors. A solution for stress intensity factor for semi-elliptical surface cracks emanating from a thread root in a screw connector is also discussed in the paper. The solution is based on a mixed approach incorporating weight function and finite element methods. The weight functions used are the universal functions for cracks in mode I and these are linked with a thread through-thickness stress distribution obtained from finite element analysis to produce a stress intensity factor for a crack at the critical tooth of a thread. The resulting crack growth data are then validated experimentally.