Lean and six sigma – critical success factors revisited

Purpose – The purpose of this paper is to provide a review of the critical success factors (CSF) for lean and six sigma and an analysis of these CSF as compared to previously popular change methods.Design/methodology/approach – The paper uses a literature search and comparative analysis complemented with examples from previous case studies.Findings – With only slight variations, the critical success factors are similar for all the change methods. Furthermore, the critical success factors seem to be relatively constant over time. Another important finding is that the CSF tend to relate more to how an organization approaches the change effort versus change method specific factors. The issues of management support and organizational culture are often emphasized as especially critical. The paper highlights and discusses three additional important CSF: strategic alignment, project management and training.Practical implications – The awareness of CSF, in combination with an awareness of similarities between the...

[1]  Pascal Cotte,et al.  Getting More from Lean: Seven Success Factors , 2015 .

[2]  Fredric William Swierczek,et al.  Assessing the change process of Lean Six Sigma: a case analysis , 2014 .

[3]  Alan Brown Organisational paradigms and sustainability in excellence: From mechanistic approaches to learning and innovation , 2014 .

[4]  P. Miles,et al.  Competitive strategy: the link between service characteristics and customer satisfaction , 2013 .

[5]  Kevin Baird,et al.  The relationships between organizational culture, total quality management practices and operational performance , 2011 .

[6]  Abdullah AlSagheer Applying Six Sigma To Achieve Enterprise Sustainability: Preparations And Aftermath Of Six Sigma Projects , 2011 .

[7]  Manoj Kumar Tiwari,et al.  Six Sigma implementation framework for SMEs – a roadmap to manage and sustain the change , 2011 .

[8]  Yvonne Lagrosen,et al.  Organisational learning and Six Sigma deployment readiness evaluation: a case study , 2011 .

[9]  Iftikhar Hussain,et al.  Banking Sector Growth in China: Can Six-Sigma Be a Solution? , 2011 .

[10]  K. Jeyaraman,et al.  A conceptual framework for critical success factors of lean Six Sigma , 2010 .

[11]  Ravi Shankar,et al.  Modeling the enablers of Six Sigma using interpreting structural modeling , 2010 .

[12]  Daniel Firka Six Sigma: an evolutionary analysis through case studies , 2010 .

[13]  Catarina Delgado,et al.  The implementation of lean Six Sigma in financial services organizations , 2010 .

[14]  Gregory H. Watson,et al.  Design for Six Sigma: caveat emptor , 2010 .

[15]  Faisal Talib,et al.  Critical Success Factors of TQM in Service Organizations: A Proposed Model , 2010 .

[16]  Satya S. Chakravorty Where Process-Improvement Projects Go Wrong , 2010 .

[17]  Rosemary R. Fullerton,et al.  Lean Manufacturing, Non-Financial Performance Measures, and Financial Performance , 2009 .

[18]  Todd A. Boyle,et al.  Lean, take two! Reflections from the second attempt at lean implementation , 2009 .

[19]  Toni L. Doolen,et al.  Learning From Less Successful Kaizen Events: A Case Study , 2008 .

[20]  Dag Näslund,et al.  Lean, six sigma and lean sigma: fads or real process improvement methods? , 2008, Bus. Process. Manag. J..

[21]  L. Hendry,et al.  Exploring the six sigma phenomenon using multiple case study evidence , 2008 .

[22]  Andrew Wilson Are you covering your back end? Tips on securing your storage network , 2007 .

[23]  Maneesh Kumar,et al.  Six sigma in service organisations: Benefits, challenges and difficulties, common myths, empirical observations and success factors , 2007 .

[24]  J. Dosch,et al.  Are you satisfied with your company's ABC system? , 2007 .

[25]  Masaki Saruta,et al.  Toyota Production Systems: The ‘Toyota Way’ and Labour–Management Relations , 2006 .

[26]  John K. Gershenson,et al.  Classification and application of problem solving quality tools: A manufacturing case study , 2006 .

[27]  Pius Achanga,et al.  Critical success factors for lean implementation within SMEs , 2006 .

[28]  Su Mi Dahlgaard-Park,et al.  Lean Production, Six Sigma Quality, TQM and Company Culture , 2006 .

[29]  Annika Olsson,et al.  Operationalizing the concept of value – an action research‐based model , 2006 .

[30]  J. Worley,et al.  The role of communication and management support in a lean manufacturing implementation , 2006 .

[31]  Robert E Spector How constraints management enhances lean and Six Sigma , 2006 .

[32]  Henry S. Maddux,et al.  Enhancing Organizational Performance: Facilitating the Critical Transition to a Process View of Management , 2005 .

[33]  John A. Goodman,et al.  What's wrong with Six Sigma , 2005 .

[34]  Kenneth M. York,et al.  Causation or covariation: An empirical re-examination of the link between TQM and financial performance , 2004 .

[35]  Jaideep Motwani,et al.  A business process change framework for examining lean manufacturing: a case study , 2003, Ind. Manag. Data Syst..

[36]  Rose Sebastianelli,et al.  Understanding the Obstacles to TQM Success , 2003 .

[37]  Diana Whitney,et al.  The Power of Appreciative Inquiry: A Practical Guide to Positive Change , 2003 .

[38]  Jiju Antony,et al.  Critical success factors for the successful implementation of six sigma projects in organisations , 2002 .

[39]  Michael Koenig,et al.  Knowledge management: another management fad? , 2002, Inf. Res..

[40]  M. Hammer,et al.  Process Management and the future of six sigma , 2002, IEEE Engineering Management Review.

[41]  Thomaz Wood,et al.  Reductionism and complex thinking during ERP implementations , 2001, Bus. Process. Manag. J..

[42]  Jane Whitney Gibson,et al.  Management fads: Emergence, evolution, and implications for managers , 2001 .

[43]  Victor R. Prybutok,et al.  Relationship among organizational support, JIT implementation, and performance , 2001, Ind. Manag. Data Syst..

[44]  Jaideep Motwani,et al.  Critical factors and performance measures of TQM , 2001 .

[45]  Suprateek Sarker,et al.  Using A Positivist Case Research Methodology To Test Three Competing Theories-In-Use Of Business Process Redesign , 2001, J. Assoc. Inf. Syst..

[46]  Barry M. Staw,et al.  What Bandwagons Bring: Effects of Popular Management Techniques on Corporate Performance, Reputation, and CEO Pay , 2000 .

[47]  Majed Al-Mashari,et al.  Revisiting BPR: a holistic review of practice and development , 2000, Bus. Process. Manag. J..

[48]  M. Christopher The Agile Supply Chain : Competing in Volatile Markets , 2000 .

[49]  A. Braganza,et al.  Towards a function and process orientation: challenges for business leaders in the new millennium , 2000 .

[50]  K. Carson,et al.  A historical perspective on fad adoption and abandonment , 1999 .

[51]  S. Spear,et al.  Decoding the DNA of the Toyota Production System , 1999 .

[52]  John N. Pearson,et al.  Jit Manufacturing: a Survey of Implementations in Small and Large U.S. Manufacturers , 1999 .

[53]  Kostas N. Dervitsiotis,et al.  The challenge of managing organizational change: Exploring the relationship of re-engineering, developing learning organizations and total quality management , 1998 .

[54]  Richard J. Tersine,et al.  Shifting organizational paradigms: Transitional management , 1997 .

[55]  K. N. Anand Quality strategy for the 1990s-the key is middle management , 1996 .

[56]  Christian De Cock,et al.  Thinking About Organizational Change: Towards Two Kinds of Process Intervention , 1996 .

[57]  Michael Fullan,et al.  Leadership for Change , 1996 .

[58]  R. Ray Gehani,et al.  Time‐based management of technology , 1995 .

[59]  James Champy,et al.  Reengineering Management: The Mandate for New Leadership , 1995 .

[60]  Kenneth P. De Meuse,et al.  Announced layoffs: Their effect on corporate financial performance , 1994 .

[61]  Patricia J. Daugherty,et al.  Just‐in‐time Functional Model , 1994 .

[62]  Donna B. Stoddard,et al.  Reengineering: Business Change of Mythic Proportions? , 1994, MIS Q..

[63]  Daniel T. Jones,et al.  From lean production to the lean enterprise , 1994 .

[64]  S. G. Deshmukh,et al.  A Critique of the Literature on Just‐in‐Time Manufacturing , 1992 .

[65]  A. Sohal,et al.  Just‐in‐Time: The Issue of Implementation , 1990 .

[66]  Paul S. Adler,et al.  Managing Flexible Automation , 1988 .

[67]  Shigeo Shingo,et al.  Zero Quality Control: Source Inspection and the Poka-Yoke System , 1986 .

[68]  Claude Machline SCHONBERGER, Japanese manufacturing techniques - nine hideen lessons in simplicity , 1984 .

[69]  R. Schonberger Japanese manufacturing techniques : nine hidden lessons simplicity , 1982 .

[70]  John Berger,et al.  The Success And Failure Of Picasso , 1966 .

[71]  W. Powell,et al.  The iron cage revisited institutional isomorphism and collective rationality in organizational fields , 1983 .