An Optimization Method for Coordinating Supplier Selection and Low-Carbon Design of Product Family

New stricter environmental regulations and consumer rising issues are making greenhouse gases (GHG) emission an increasing and urgent concern for manufacturing companies. Companies and researchers are seeking appropriate methods to reduce GHG emission of the manufactured products. Previous studies on low-carbon product design mainly concern on a single product. Currently, it is common to design a product family instead of a single product for increasing varieties to satisfy customers’ requirements. Owing to the difference in design methods, the low-carbon design method for a single product cannot handle a product family. In addition, nowadays, the sourcing strategy is widely adopted by companies. A key problem of the procurement is supplier selection. The supplier selection affects not only profit but also GHG emission. However, it has not been simultaneously considered in low-carbon product design. In this article, an optimization model for coordinating low-carbon design of product family and supplier selection is proposed. In the model, the profit and the GHG emission of a product family are taken into consideration at the same time. Moreover, a genetic algorithm is developed to solve the established model. Finally, a case study is performed to verify the validity of the proposed approach.

[1]  Tzu-An Chiang,et al.  A decision-making methodology for low-carbon electronic product design , 2015, Decis. Support Syst..

[2]  Nagraj Balakrishnan,et al.  Product design with multiple suppliers for component variants , 2008 .

[3]  Tsai-Chi Kuo,et al.  The construction of a collaborative framework in support of low carbon product design , 2013 .

[4]  D. I. Cho,et al.  An integrated approach for supplier selection and purchasing decisions , 2008 .

[5]  Tsuen-Ho Hsu,et al.  The fuzzy clustering on market segment , 2000, Ninth IEEE International Conference on Fuzzy Systems. FUZZ- IEEE 2000 (Cat. No.00CH37063).

[6]  George Q. Huang,et al.  Impacts of business environment changes on global manufacturing outsourcing in China , 2012 .

[7]  Yu-Te Wang,et al.  A decision support system to estimate the carbon emission and cost of product designs , 2012 .

[8]  Khaled Hadj-Hamou,et al.  An optimization model for selecting a product family and designing its supply chain , 2006, Eur. J. Oper. Res..

[9]  Jun Wang,et al.  Application of unascertained number for the integration of carbon footprint in conceptual design , 2015 .

[10]  Jiafu Tang,et al.  A Multiobjective Optimization Approach for Product Line Design , 2011, IEEE Transactions on Engineering Management.

[11]  C. Zhong,et al.  Low-carbon product multi-objective optimization design for meeting requirements of enterprise, user and government , 2015 .

[12]  Shurong Tong,et al.  Developing a systematic method for constructing the function platform of product family , 2007, 2007 IEEE International Conference on Industrial Engineering and Engineering Management.

[13]  Saurabh Gupta,et al.  INTEGRATED COMPONENT AND SUPPLIER SELECTION FOR A PRODUCT FAMILY , 1999 .

[14]  Moshe Ben-Akiva,et al.  Discrete Choice Analysis: Theory and Application to Travel Demand , 1985 .

[15]  Kun-Mo Lee,et al.  Development of a low-carbon product design system based on embedded GHG emissions , 2010 .

[16]  S. H. Choi,et al.  A holonic approach to flexible flow shop scheduling under stochastic processing times , 2014, Comput. Oper. Res..

[17]  Gilbert Syswerda,et al.  Uniform Crossover in Genetic Algorithms , 1989, ICGA.

[18]  Jun Wang,et al.  Cost-constrained low-carbon product design , 2015 .

[19]  Samar K. Mukhopadhyay,et al.  Joint procurement and production decisions in remanufacturing under quality and demand uncertainty , 2009 .

[20]  S. Deng,et al.  Integrated product line design and supplier selection: A multi-objective optimization paradigm , 2014, Comput. Ind. Eng..

[21]  J. Jiao,et al.  Product portfolio planning with customer-engineering interaction , 2005 .

[22]  Jiafu Tang,et al.  Integrating supplier selection in optimal product family design , 2011 .

[23]  Pushpam Kumar Agriculture (Chapter8) in IPCC, 2007: Climate change 2007: Mitigation of Climate Change. Contribution of Working Group III to the Fourth assessment Report of the Intergovernmental Panel on Climate Change , 2007 .

[24]  Timothy W. Simpson,et al.  A market-driven approach to product family design , 2009 .

[25]  Mark P. Leach,et al.  Applying Conjoint Analysis to International Markets: A Cross-Cultural Comparison of Model Fit , 2015 .