Fully superconducting machine for electric aircraft propulsion: study of AC loss for HTS stator

Fully superconducting machines provide the high power density required for future electric aircraft propulsion. However, superconducting windings generate AC losses in AC electrical machine environments. These AC losses are difficult to eliminate at low temperatures, and they add an extra burden to the aircraft cooling system. Due to the heavy cooling penalty, AC loss in the HTS stator is one of the key topics in HTS machine design. In order to evaluate the AC loss of superconducting stator windings in a rotational machine environment, we designed and built a novel axial-flux high temperature superconducting (HTS) machine platform. The AC loss measurement is based on the calorimetric boiling-off of liquid nitrogen. Both total AC loss and magnetisation loss in the HTS stator are measured under the condition of a rotational magnetic field. This platform represents a key element in studying ways to minimise AC losses in an HTS stator, in order to maximise the efficiency of fully HTS machines.

[1]  Wolfgang Nick,et al.  Test results from Siemens low-speed, high-torque HTS machine and description of further steps towards commercialisation of HTS machines , 2012 .

[2]  Zhijian Jin,et al.  Ramping turn-to-turn loss and magnetization loss of a No-Insulation (RE)Ba2Cu3Ox high temperature superconductor pancake coil , 2017 .

[3]  Mark Husband,et al.  HTS Electrical System for a Distributed Propulsion Aircraft , 2015, IEEE Transactions on Applied Superconductivity.

[4]  Mark D. Ainslie,et al.  Recent advances in superconducting rotating machines: an introduction to the ‘Focus on Superconducting Rotating Machines’ , 2016 .

[5]  Min Zhang,et al.  Non-uniform ramping losses and thermal optimization with turn-to-turn resistivity grading in a (RE)Ba2Cu3Ox magnet consisting of multiple no-insulation pancake coils , 2017 .

[6]  Kaushik Rajashekara,et al.  Propulsion System Component Considerations for NASA N3-X Turboelectric Distributed Propulsion System , 2012 .

[7]  Rajeev Hatwar,et al.  Simultaneous Magnetic Shielding and Magnetization Loss Measurements of YBCO Cylinders at Variable Temperatures Under Cryogenic Helium Gas Circulation , 2016, IEEE Transactions on Applied Superconductivity.

[8]  Meng Song,et al.  An effective way to reduce AC loss of second-generation high temperature superconductors , 2018, Superconductor Science and Technology.

[9]  P.J. Masson,et al.  Next Generation More-Electric Aircraft: A Potential Application for HTS Superconductors , 2009, IEEE Transactions on Applied Superconductivity.

[10]  Weijia Yuan,et al.  Computation of Losses in HTS Under the Action of Varying Magnetic Fields and Currents , 2013, IEEE Transactions on Applied Superconductivity.

[11]  G. Snitchler,et al.  5 MW High Temperature Superconductor Ship Propulsion Motor Design and Test Results , 2005 .

[12]  Francesco Grilli,et al.  Measuring transport AC losses in YBCO-coated conductor coils , 2007 .

[13]  Min Zhang,et al.  Total AC loss study of 2G HTS coils for fully HTS machine applications , 2015 .

[14]  Weijia Yuan,et al.  Modeling and Electrical Measurement of Transport AC Loss in HTS-Based Superconducting Coils for Electric Machines , 2011, IEEE Transactions on Applied Superconductivity.

[15]  Brandt,et al.  Type-II-superconductor strip with current in a perpendicular magnetic field. , 1993, Physical review. B, Condensed matter.

[16]  C. Kim,et al.  Transport AC Loss Measurements in Superconducting Coils , 2011, IEEE Transactions on Applied Superconductivity.

[17]  F. Gömöry,et al.  Theoretical and experimental study of AC loss in high temperature superconductor single pancake coils , 2008, 0808.0061.

[18]  Bulent Sarlioglu,et al.  More Electric Aircraft: Review, Challenges, and Opportunities for Commercial Transport Aircraft , 2015, IEEE Transactions on Transportation Electrification.

[19]  G. Lv,et al.  HTS axial flux induction motor with analytic and FEA modeling , 2013 .

[20]  M. Suenaga,et al.  The calorimetric measurement of losses in HTS tapes due to ac magnetic fields and transport currents , 1999 .

[21]  Enric Pardo,et al.  Calculation of AC loss in coated conductor coils with a large number of turns , 2013, 1304.5148.

[22]  Riti Singh,et al.  Challenges of future aircraft propulsion: A review of distributed propulsion technology and its potential application for the all electric commercial aircraft , 2011 .

[23]  L. Lai,et al.  Thermal analysis for the HTS stator consisting of HTS armature windings and an iron core for a 2.5 kW HTS generator , 2016 .

[24]  Luca Bertola,et al.  Superconducting Electromagnetic Launch System for Civil Aircraft , 2016, IEEE Transactions on Applied Superconductivity.

[25]  H. Boenig,et al.  AC loss calorimeter for three-phase cable , 1997, IEEE Transactions on Applied Superconductivity.

[26]  W. Yuan,et al.  AC Losses of Superconducting Racetrack Coil in Various Magnetic Conditions , 2011, IEEE Transactions on Applied Superconductivity.

[27]  Jian-Xun Jin,et al.  Measurements of AC losses in HTSC wires exposed to an alternating field using calorimetric methods , 1999, IEEE Transactions on Applied Superconductivity.

[28]  Jr. W. Carr,et al.  AC loss from the combined action of transport current and applied field , 1979 .

[29]  L. Graber,et al.  Development of CORC® cables for helium gas cooled power transmission and fault current limiting applications , 2018, Superconductor Science and Technology.

[30]  M. Husband,et al.  Design, Build and Test of an AC Coil Using $ \hbox{MgB}_{2}$ Wire for Use in a Superconducting Machine , 2013, IEEE Transactions on Applied Superconductivity.

[31]  M. Zhang,et al.  Study of the magnetization loss of CORC® cables using a 3D T-A formulation , 2019, Superconductor Science and Technology.

[32]  R. Vepa Modeling and Dynamics of HTS Motors for Aircraft Electric Propulsion , 2018 .

[33]  Michal Vojenciak,et al.  Calibration free method for measurement of the AC magnetization loss , 2005 .

[34]  Bernd Ponick,et al.  Challenges and Opportunities of Very Light High-Performance Electric Drives for Aviation , 2018 .

[35]  Michal Vojenciak,et al.  AC losses in coated conductors , 2010 .

[36]  Liang Li,et al.  Effects of Current Frequency on Electromagnetic Sheet Metal Forming Process , 2014, IEEE Transactions on Applied Superconductivity.

[37]  M. Zhang,et al.  AC Loss Measurements for 2G HTS Racetrack Coils With Heat-Shrink Tube Insulation , 2014, IEEE Transactions on Applied Superconductivity.

[38]  Anna Kario,et al.  How filaments can reduce AC losses in HTS coated conductors: a review , 2016 .

[39]  Configuration and calibration of pickup coils for measurement of ac loss in long superconductors , 2004 .

[40]  M. Sumption,et al.  AC Magnetization Loss of a YBCO Coated Conductor Measured Using Three Different Techniques , 2011, IEEE Transactions on Applied Superconductivity.

[41]  Chen Gu,et al.  Development and testing of a 2.5 kW synchronous generator with a high temperature superconducting stator and permanent magnet rotor , 2014 .

[42]  Gerald V. Brown,et al.  Weights and Efficiencies of Electric Components of a Turboelectric Aircraft Propulsion System , 2011 .

[43]  J. Ekin,et al.  Experimental techniques for low-temperature measurements , 2006 .

[44]  J. Ekin Experimental Techniques for Low-Temperature Measurements: Cryostat Design, Material Properties, and Superconductor Critical-Current Testing , 2007 .

[45]  B. Bordini,et al.  Modeling of the Critical-Current Behavior of $ \hbox{Nb}_{3}\hbox{Sn}$ Subsized Cables Under Transverse Load Using 2D Finite Element Analysis and a Strain Scaling Law , 2014, IEEE Transactions on Applied Superconductivity.