Survey of research in modeling conveyor-based automated material handling systems in wafer fabs

Automated material handling systems (AMHS) play a central role in modern wafer fabrication facilities (fabs). Typically, AMHS used in wafer fabs are based on discrete vehicle-based overhead systems such as overhead hoisted vehicles. Conveyor-based continuous flow transport (CFT) implementations are starting to gain support with the expectations that CFT systems will be capable of handling high-volume manufacturing transport requirements. This paper discusses literature related to models of conveyor systems in semiconductor fabs. A comprehensive overview of simulation-based models is provided. We also identify and discuss specific research problems and needs in the design and control of closed-loop conveyors. It is concluded that new analytical and simulation models of conveyor systems need to be developed to understand the behavior of such systems and bridge the gap between theoretical research and industry problems.

[1]  Chun-Hung Chen,et al.  PROCEEDINGS OF THE 2002 WINTER SIMULATION CONFERENCE , 2002 .

[2]  Robert Wright,et al.  Effects of metrology load port buffering in automated 300 mm factories , 2002, Proceedings of the Winter Simulation Conference.

[3]  Russell R. Barton,et al.  Proceedings of the 2000 winter simulation conference , 2000 .

[4]  Edward A. MacNair,et al.  300 mm wafer fabrication line simulation model , 2002, Proceedings of the Winter Simulation Conference.

[5]  Eginhard J. Muth,et al.  Conveyor Theory: A Survey , 1979 .

[6]  Lee W. Schruben,et al.  A queueing network approximation of semiconductor automated material handling systems: how much information do we really need? , 2004, Proceedings of the 2004 Winter Simulation Conference, 2004..

[7]  Thomas Arzt,et al.  1 A NEW LOW COST APPROACH IN 200 MM AND 300 MM AMHS , 1999 .

[8]  Linda C. Schmidt,et al.  Modeling recirculating conveyors with blocking , 2000, Eur. J. Oper. Res..

[9]  Yavuz A. Bozer,et al.  Expected waiting times at loading stations in discrete-space closed-loop conveyors , 2004, Eur. J. Oper. Res..

[10]  Jairo R. Montoya-Torres,et al.  A literature survey on the design approaches and operational issues of automated wafer-transport systems for wafer fabs , 2006 .

[11]  M.E. Kuhl,et al.  A simulation study of dispatching rules and rework strategies in semiconductor manufacturing , 2004, 2004 IEEE/SEMI Advanced Semiconductor Manufacturing Conference and Workshop (IEEE Cat. No.04CH37530).

[12]  Edward A. MacNair,et al.  Wafer fabrication: 300mm wafer fabrication line simulation model , 2002, WSC '02.

[13]  Ali Bastani,et al.  Analytical solution of closed-loop conveyor systems with discrete and deterministic material flow , 1988 .

[14]  Erol Gelenbe,et al.  Analysis of a conveyor queue in a flexible manufacturing system , 1986, SIGMETRICS '86/PERFORMANCE '86.

[15]  Robert Wright,et al.  Wafer fabrication: effects of metrology load port buffering in automated 300mm factories , 2002, WSC '02.

[16]  Gerald T. Mackulak,et al.  Simulation based comparison of semiconductor AMHS alternatives: continuous flow vs. overhead monorail , 2000, 2000 Winter Simulation Conference Proceedings (Cat. No.00CH37165).

[17]  C. Mouli,et al.  Future Fab , 2007, IEEE Spectrum.

[18]  Eginhard J. Muth Analysis of Closed-Loop Conveyor Systems , 1972 .

[19]  T. T. Kwo A Theory of Conveyors , 1958 .

[20]  U. Kaempf,et al.  Emerging needs for continuous flow FOUP transport , 1999, Twenty Fourth IEEE/CPMT International Electronics Manufacturing Technology Symposium (Cat. No.99CH36330).

[21]  T. Atmaca APPROXIMATE ANALYSIS OF A CONVEYOR SYSTEM , 1994 .

[22]  G.K. Agrawal,et al.  A survey of automated material handling systems in 300-mm SemiconductorFabs , 2006, IEEE Transactions on Semiconductor Manufacturing.

[23]  Eginhard J. Muth Modelling and system analysis of multistation closed-loop conveyors† , 1975 .

[24]  Michael E. Kuhl,et al.  Capacity analysis of automated material handling systems in semiconductor fabs , 2004, Proceedings of the 2004 Winter Simulation Conference, 2004..

[25]  Alexander K. Schömig On the corrupting influence of variability in semiconductor manufacturing , 1999, WSC '99.

[26]  G. W. Horn,et al.  A focus on cycle time-vs.-tool utilization "paradox" with material handling methodology , 1998, IEEE/SEMI 1998 IEEE/SEMI Advanced Semiconductor Manufacturing Conference and Workshop (Cat. No.98CH36168).

[27]  David Sonderman,et al.  An analytical model for recirculating conveyors with stochastic inputs and outputs , 1982 .