Recent advances in direct ink writing of electronic components and functional devices

Three dimensional (3D) printing technologies, known as the additive manufacturing, have been attracting extensive interests in various fields, including the academic world, industries and even daily life. It has special capabilities that can be used for increasing shape or structure complexity and fabrication efficiency, while reducing the waste materials, capital cost and design cycle for manufacturing. Among these, fabrication of functional components or devices for microelectronic systems with 3D printing technologies is still an emerging field. Recently, a series of 3D printed functional components and devices for electronics have been reported, especially with the widely used direct ink writing 3D printing. This paper will focus on materials and practical applications of 3D printing for electronic units and systems, including microelectrodes, supercapacitances, electronic circuits, batteries and so on. The implementation of 3D printing for electronics with advanced materials will have great advantage in terms of performance, microstructures, product flexibility and tailored shape along with low cost, less waste and high efficiency.

[1]  Qiuquan Guo,et al.  Initiator-integrated 3D printing enables the formation of complex metallic architectures. , 2014, ACS applied materials & interfaces.

[2]  Michael C. McAlpine,et al.  3D printed quantum dot light-emitting diodes. , 2014, Nano letters.

[3]  Qifa Zhou,et al.  Three dimensional printing of high dielectric capacitor using projection based stereolithography method , 2016 .

[4]  Thomas A. Campbell,et al.  3D printing of multifunctional nanocomposites , 2013 .

[5]  Liangbing Hu,et al.  Three-Dimensional Printable High-Temperature and High-Rate Heaters. , 2016, ACS nano.

[6]  J. Manyika,et al.  Disruptive technologies: Advances that will transform life, business, and the global economy , 2013 .

[7]  C. Doillon,et al.  Directional migration of endothelial cells towards angiogenesis using polymer fibres in a 3D co‐culture system , 2010, Journal of tissue engineering and regenerative medicine.

[8]  K. Domen,et al.  Photocatalytic Water Splitting: Recent Progress and Future Challenges , 2010 .

[9]  M. Winter,et al.  What are batteries, fuel cells, and supercapacitors? , 2004, Chemical reviews.

[10]  Bruce Dunn,et al.  Three-dimensional battery architectures. , 2004, Chemical reviews.

[11]  J. Flege,et al.  Epitaxial graphene on ruthenium. , 2008, Nature materials.

[12]  Juan Carlos Ruiz-Morales,et al.  Three dimensional printing of components and functional devices for energy and environmental applications , 2017 .

[13]  Elton J. Cairns,et al.  Chapter 6. Electrochemical energy storage , 1999 .

[14]  G. Eda,et al.  Graphene-based composite thin films for electronics. , 2009, Nano letters.

[15]  Bruce Dunn,et al.  Efficient storage mechanisms for building better supercapacitors , 2016, Nature Energy.

[16]  J. Lewis,et al.  Direct writing in three dimensions , 2004 .

[17]  P. Holloway,et al.  Stable and efficient quantum-dot light-emitting diodes based on solution-processed multilayer structures , 2011 .

[18]  Brett Paull,et al.  Recent developments in 3D printable composite materials , 2016 .

[19]  K. Novoselov,et al.  Detection of individual gas molecules adsorbed on graphene. , 2006, Nature materials.

[20]  M. Winter,et al.  Natural cellulose as binder for lithium battery electrodes , 2012 .

[21]  K. Müllen,et al.  Transparent, conductive graphene electrodes for dye-sensitized solar cells. , 2008, Nano letters.

[22]  Zhiqiang Niu,et al.  Unconventional supercapacitors from nanocarbon-based electrode materials to device configurations. , 2016, Chemical Society reviews.

[23]  K. Suganuma,et al.  High-dielectric paper composite consisting of cellulose nanofiber and silver nanowire , 2014, 14th IEEE International Conference on Nanotechnology.

[24]  Benjamin C. K. Tee,et al.  Stretchable Organic Solar Cells , 2011, Advanced materials.

[25]  Peter Dubruel,et al.  A review of trends and limitations in hydrogel-rapid prototyping for tissue engineering. , 2012, Biomaterials.

[26]  L. Brinson,et al.  Functionalized graphene sheets for polymer nanocomposites. , 2008, Nature nanotechnology.

[27]  Jihong Wang,et al.  Overview of current development in electrical energy storage technologies and the application potential in power system operation , 2015 .

[28]  J. M. Kikkawa,et al.  Electrical Percolation Behavior in Silver Nanowire–Polystyrene Composites: Simulation and Experiment , 2010 .

[29]  Zhuang Xie,et al.  Matrix‐Assisted Catalytic Printing for the Fabrication of Multiscale, Flexible, Foldable, and Stretchable Metal Conductors , 2013, Advanced materials.

[30]  Rémy Glardon,et al.  Optimization of powder layer density in selective laser sintering , 1999 .

[31]  Tian Li,et al.  Graphene Oxide‐Based Electrode Inks for 3D‐Printed Lithium‐Ion Batteries , 2016, Advanced materials.

[32]  Mohamed A. Edali,et al.  Rheological properties of high concentrations of carboxymethyl cellulose solutions , 2001 .

[33]  A. Ferrari,et al.  Inkjet-printed graphene electronics. , 2011, ACS nano.

[34]  S. Magdassi,et al.  Conductive nanomaterials for printed electronics. , 2014, Small.

[35]  V. Bulović,et al.  Electroluminescence from a mixed red-green-blue colloidal quantum dot monolayer. , 2007, Nano letters.

[36]  Feiyu Kang,et al.  A high-performance three-dimensional micro supercapacitor based on self-supporting composite materia , 2011 .

[37]  Yi Cui,et al.  Self-assembled three-dimensional and compressible interdigitated thin-film supercapacitors and batteries , 2015, Nature Communications.

[38]  Jinyun Liu,et al.  High Volumetric Capacity Three-Dimensionally Sphere-Caged Secondary Battery Anodes. , 2016, Nano letters.

[39]  J. Goodenough Energy storage materials: A perspective , 2015 .

[40]  Martine Dubé,et al.  Three‐Dimensional Printing of Multifunctional Nanocomposites: Manufacturing Techniques and Applications , 2016, Advanced materials.

[41]  Weijie Liu,et al.  Inkjet printing of conductive patterns and supercapacitors using a multi-walled carbon nanotube/Ag nanoparticle based ink , 2015 .

[42]  S. Ramakrishna,et al.  A novel strategy to construct high performance lithium-ion cells using one dimensional electrospun nanofibers, electrodes and separators. , 2013, Nanoscale.

[43]  Jinbao Guo,et al.  Fabrication of highly conductive graphene flexible circuits by 3D printing , 2016 .

[44]  Peter Greil,et al.  Additive Manufacturing of Ceramic‐Based Materials , 2014 .

[45]  Rafiq Noorani,et al.  Rapid prototyping : principles and applications , 2006 .

[46]  Kenneth J. A. Brookes 3D-printing style additive manufacturing for commercial hardmetals , 2015 .

[47]  S. Barman,et al.  Self-Sorted, Aligned Nanotube Networks for Thin-Film Transistors , 2008, Science.

[48]  M. Winter,et al.  Use of natural binders and ionic liquid electrolytes for greener and safer lithium-ion batteries , 2011 .

[49]  Neng Li,et al.  Three-dimensional micro/nanoscale architectures: fabrication and applications. , 2015, Nanoscale.

[50]  P. Poulin,et al.  Graphene oxide dispersions: tuning rheology to enable fabrication , 2014 .

[51]  Feng Zhang,et al.  3D Printing of Graphene Aerogels. , 2016, Small.

[52]  G. Lu,et al.  3D aperiodic hierarchical porous graphitic carbon material for high-rate electrochemical capacitive energy storage. , 2008, Angewandte Chemie.

[53]  R. Mülhaupt,et al.  Polymers for 3D Printing and Customized Additive Manufacturing , 2017, Chemical reviews.

[54]  B. Scrosati,et al.  Lithium batteries: Status, prospects and future , 2010 .

[55]  Younan Xia,et al.  Polyol Synthesis of Uniform Silver Nanowires: A Plausible Growth Mechanism and the Supporting Evidence , 2003 .

[56]  Risto Myllylä,et al.  Inkjet printing of light emitting quantum dots , 2009 .

[57]  M. Hersam,et al.  Inkjet Printing of High Conductivity, Flexible Graphene Patterns. , 2013, The journal of physical chemistry letters.

[58]  Yan Zhang,et al.  3D Printed Graphene Based Energy Storage Devices , 2017, Scientific Reports.

[59]  M. Biener,et al.  Structural optimization of 3D porous electrodes for high-rate performance lithium ion batteries. , 2015, ACS nano.

[60]  W. Huck,et al.  Polyelectrolyte brushes as efficient ultrathin platforms for site-selective copper electroless deposition. , 2006, Langmuir : the ACS journal of surfaces and colloids.

[61]  P. Novák,et al.  Study of styrene butadiene rubber and sodium methyl cellulose as binder for negative electrodes in lithium-ion batteries , 2006 .

[62]  Xiaolong Wang,et al.  Stretchable Conductors with Ultrahigh Tensile Strain and Stable Metallic Conductance Enabled by Prestrained Polyelectrolyte Nanoplatforms , 2011, Advanced materials.

[63]  J. Lewis,et al.  Rapid and Versatile Photonic Annealing of Graphene Inks for Flexible Printed Electronics , 2015, Advanced materials.

[64]  Lei Zhang,et al.  A review of electrolyte materials and compositions for electrochemical supercapacitors. , 2015, Chemical Society reviews.

[65]  G. Jabbour,et al.  Inkjet Printed RGB Quantum Dot-Hybrid LED , 2010, Journal of Display Technology.

[66]  N. Hu,et al.  Tunneling effect in a polymer/carbon nanotube nanocompositestrain sensor , 2008 .

[67]  J. Cesarano,et al.  Direct Ink Writing of Three‐Dimensional Ceramic Structures , 2006 .

[68]  B. Jang,et al.  Graphene-based supercapacitor with an ultrahigh energy density. , 2010, Nano letters.

[69]  E. Yoo,et al.  Large reversible Li storage of graphene nanosheet families for use in rechargeable lithium ion batteries. , 2008, Nano letters.

[70]  J. Lewis,et al.  3D Printing of Interdigitated Li‐Ion Microbattery Architectures , 2013, Advanced materials.

[71]  E. Cairns ELECTROCHEMICAL ENERGY STORAGE , 1981 .

[72]  M. Beidaghi,et al.  Micro‐Supercapacitors Based on Interdigital Electrodes of Reduced Graphene Oxide and Carbon Nanotube Composites with Ultrahigh Power Handling Performance , 2012 .

[73]  Conductive Cellulose Composites with Low Percolation Threshold for 3D Printed Electronics , 2017, Scientific Reports.

[74]  Alexandra M. Golobic,et al.  Highly compressible 3D periodic graphene aerogel microlattices , 2015, Nature Communications.

[75]  Eric B Duoss,et al.  Direct-write assembly of microperiodic planar and spanning ITO microelectrodes. , 2010, Chemical communications.

[76]  P. Serp,et al.  Graphene-based materials for catalysis , 2012 .

[77]  V. Bulović,et al.  Emergence of colloidal quantum-dot light-emitting technologies , 2012, Nature Photonics.

[78]  G. Eda,et al.  Large-area ultrathin films of reduced graphene oxide as a transparent and flexible electronic material. , 2008, Nature nanotechnology.

[79]  Fang Qian,et al.  Supercapacitors Based on Three-Dimensional Hierarchical Graphene Aerogels with Periodic Macropores. , 2016, Nano letters.

[80]  C. B. Bufon,et al.  Flexible and Foldable Fully-Printed Carbon Black Conductive Nanostructures on Paper for High-Performance Electronic, Electrochemical, and Wearable Devices. , 2017, ACS applied materials & interfaces.

[81]  Wuzong Zhou,et al.  Disruption of extended defects in solid oxide fuel cell anodes for methane oxidation , 2006, Nature.

[82]  É. Dantras,et al.  Low filled conductive P(VDF-TrFE) composites: Influence of silver particles aspect ratio on percolation threshold from spheres to nanowires , 2012 .

[83]  Ian M. Hutchings,et al.  Direct Writing Technology Advances and Developments , 2008 .

[84]  Philip J. Kitson,et al.  Integrated 3D-printed reactionware for chemical synthesis and analysis. , 2012, Nature chemistry.

[85]  Bethany C Gross,et al.  Evaluation of 3D printing and its potential impact on biotechnology and the chemical sciences. , 2014, Analytical chemistry.

[86]  Kun Fu,et al.  Flexible, High Temperature, Planar Lighting with Large Scale Printable Nanocarbon Paper , 2016, Advanced materials.

[87]  M. J. Edirisinghe,et al.  Solid freeform fabrication of ceramics , 2003 .

[88]  Wen Chen,et al.  Polypyrrole-coated paper for flexible solid-state energy storage , 2013 .

[89]  John A Rogers,et al.  Micro- and nanopatterning techniques for organic electronic and optoelectronic systems. , 2007, Chemical reviews.

[90]  Ou Chen,et al.  Compact high-quality CdSe-CdS core-shell nanocrystals with narrow emission linewidths and suppressed blinking. , 2013, Nature materials.

[91]  A. Bandyopadhyay,et al.  Bone tissue engineering using 3D printing , 2013 .

[92]  R. Inführ,et al.  Photopolymers for rapid prototyping , 2007 .

[93]  John A. Rogers,et al.  Omnidirectional Printing of Flexible, Stretchable, and Spanning Silver Microelectrodes , 2009, Science.

[94]  C. Banks,et al.  Exploring the electrocatalytic sites of carbon nanotubes for NADH detection: an edge plane pyrolytic graphite electrode study. , 2005, The Analyst.

[95]  Jie Xu,et al.  3D printing: an emerging tool for novel microfluidics and lab-on-a-chip applications , 2016, Microfluidics and Nanofluidics.

[96]  W. Xu,et al.  Electrically conductive silver nanowires-filled methylcellulose composite transparent films with high mechanical properties , 2015 .

[97]  J. A. Lewis Direct Ink Writing of 3D Functional Materials , 2006 .

[98]  Hang Zhou,et al.  3D Printing of Carbon Nanotubes-Based Microsupercapacitors. , 2017, ACS applied materials & interfaces.

[99]  Fred Roozeboom,et al.  3‐D Integrated All‐Solid‐State Rechargeable Batteries , 2007 .

[100]  Yuekun Lai,et al.  Conductive Inks Based on a Lithium Titanate Nanotube Gel for High‐Rate Lithium‐Ion Batteries with Customized Configuration , 2016, Advanced materials.

[101]  Yuyan Shao,et al.  Graphene Based Electrochemical Sensors and Biosensors: A Review , 2010 .

[102]  Paul V Braun,et al.  High-power lithium ion microbatteries from interdigitated three-dimensional bicontinuous nanoporous electrodes , 2013, Nature Communications.

[103]  Rebecca K. Kramer,et al.  All‐Printed Flexible and Stretchable Electronics , 2017, Advanced materials.

[104]  Xingjiu Huang,et al.  Hydrothermal Fabrication of Three‐Dimensional Secondary Battery Anodes , 2014, Advanced materials.

[105]  Yayue Pan,et al.  Fully Packaged Carbon Nanotube Supercapacitors by Direct Ink Writing on Flexible Substrates. , 2017, ACS applied materials & interfaces.

[106]  M. El‐Kady,et al.  Scalable fabrication of high-power graphene micro-supercapacitors for flexible and on-chip energy storage , 2013, Nature Communications.

[107]  Chee Kai Chua,et al.  Emerging 3D‐Printed Electrochemical Energy Storage Devices: A Critical Review , 2017 .

[108]  M. Armand,et al.  Building better batteries , 2008, Nature.

[109]  Quan-hong Yang,et al.  Commercial carbon molecular sieves as a high performance anode for sodium-ion batteries , 2016 .

[110]  Paul V. Braun,et al.  Three-dimensional bicontinuous ultrafast-charge and -discharge bulk battery electrodes. , 2011, Nature nanotechnology.

[111]  Liangbing Hu,et al.  Progress in 3D Printing of Carbon Materials for Energy‐Related Applications , 2017, Advanced materials.

[112]  Martin Pumera,et al.  3D-printing technologies for electrochemical applications. , 2016, Chemical Society reviews.

[113]  H. Sirringhaus,et al.  High-Resolution Ink-Jet Printing of All-Polymer Transistor Circuits , 2000, Science.

[114]  John A. Rogers,et al.  Inorganic Semiconductors for Flexible Electronics , 2007 .

[115]  Jun Yang,et al.  Grafting of polyelectrolytes onto hydrocarbon surfaces by high-energy hydrogen induced cross-linking for making metallized polymer films. , 2013, Chemical communications.

[116]  Matthew D. Goodman,et al.  Mechanically and chemically robust sandwich-structured C@Si@C nanotube array Li-ion battery anodes. , 2015, ACS nano.

[117]  Martin Winter,et al.  What Are Batteries, Fuel Cells, and Supercapacitors? (Chem. Rev. 2003, 104, 4245−4269. Published on the Web 09/28/2004.) , 2005 .

[118]  M. Hersam,et al.  Emerging Carbon and Post-Carbon Nanomaterial Inks for Printed Electronics. , 2015, The journal of physical chemistry letters.

[119]  Tae-Ho Kim,et al.  Bright and stable quantum dots and their applications in full-color displays , 2013 .

[120]  Feng Zhou,et al.  Binary oppositely charged polyelectrolyte brushes for highly selective electroless deposition of bimetallic patterns , 2009 .

[121]  Adel Benchabane,et al.  Rheological properties of carboxymethyl cellulose (CMC) solutions , 2008 .

[122]  C. Highley,et al.  Direct 3D Printing of Shear‐Thinning Hydrogels into Self‐Healing Hydrogels , 2015, Advanced materials.

[123]  Zijian Zheng,et al.  Surface-grafted polymer-assisted electroless deposition of metals for flexible and stretchable electronics. , 2012, Chemistry, an Asian journal.

[124]  Derek C. Johnson,et al.  Three-dimensional lithium-ion batteries with interdigitated electrodes , 2013, Defense, Security, and Sensing.

[125]  Pierre-Louis Taberna,et al.  Nanoarchitectured 3D Cathodes for Li‐Ion Microbatteries , 2010, Advanced materials.

[126]  Jian Xu,et al.  Mist fabrication of light emitting diodes with colloidal nanocrystal quantum dots , 2008 .

[127]  Eduardo Saiz,et al.  Printing in Three Dimensions with Graphene , 2015, Advanced materials.

[128]  J. Fouassier,et al.  Photopolymerization reactions under visible lights: principle, mechanisms and examples of applications , 2003 .

[129]  K. Leong,et al.  Solid freeform fabrication of three-dimensional scaffolds for engineering replacement tissues and organs. , 2003, Biomaterials.

[130]  Stephen R. Forrest,et al.  The path to ubiquitous and low-cost organic electronic appliances on plastic , 2004, Nature.

[131]  Stephen Mann,et al.  Fabrication of Graphene–Polymer Nanocomposites With Higher‐Order Three‐Dimensional Architectures , 2009 .

[132]  Feng Zhou,et al.  Polyelectrolyte Brush Templated Multiple Loading of Pd Nanoparticles onto TiO2 Nanowires via Regenerative Counterion Exchange−Reduction , 2009 .

[133]  K. Matyjaszewski,et al.  Polymer science : a comprehensive reference , 2012 .

[134]  Y. Gogotsi,et al.  Materials for electrochemical capacitors. , 2008, Nature materials.

[135]  O. Azzaroni,et al.  Direct Nanopatterning of Metal Surfaces Using Self‐Assembled Molecular Films , 2004 .

[136]  J. R. Raney,et al.  Hybrid 3D Printing of Soft Electronics , 2017, Advanced materials.