Analysis and practices of energy benchmarking for industry from the perspective of systems engineering

Benchmarking has been recognized to be an effective analysis methodology and management tool that helps to improve efficiency and performance in many areas for different objectives. Industrial energy benchmarking is a process of evaluating energy performance of an individual industrial plant or sector against a reference plant or sector. Energy benchmarking based on the performance of industry leaders or best practices is particularly useful for identifying energy inefficiencies in the production processes and estimating the potential for energy savings. This paper introduces industrial energy benchmarking and existing programs and practices and then provides a formal general system description of industrial energy benchmarking. Process-based energy benchmarking approach is further analyzed in detail from the perspective of systems engineering. The resulting system description and methodologies provide a general unified framework for analyzing and implementing industrial energy benchmarking. An industrial energy benchmarking prototype is analyzed to demonstrate the basic idea and practices of industrial energy benchmarking within this general system framework.

[1]  Ernst Worrell,et al.  Energy efficiency in the German pulp and paper industry – A model-based assessment of saving potentials , 2012 .

[2]  Robert C. Camp,et al.  Benchmarking: The Search for Industry Best Practices That Lead to Superior Performance , 1989 .

[3]  中華人民共和国国家統計局 China statistical yearbook , 1988 .

[4]  L. Berkeley,et al.  A Process-Step Benchmarking Approach to Energy Use at Industrial Facilities : Examples from the Iron and Steel and Cement Industries , 2009 .

[5]  Ernst Worrell,et al.  New gross energy-requirement figures for materials production , 1994 .

[6]  Aie,et al.  Tracking Industrial Energy Efficiency and CO2 Emissions , 2007 .

[7]  Lee Schipper,et al.  INDICATORS OF ENERGY USE AND CARBON EMISSIONS: Explaining the Energy Economy Link , 2001 .

[8]  George S. Birchfield Issues and challenges in energy benchmarking , 2001 .

[9]  Amanda Hawkins,et al.  Key facts & figures , 2006 .

[10]  Lynn Price,et al.  Potential Energy Savings and CO2 Emissions Reduction of China's Cement Industry , 2012 .

[11]  Jiang Yun,et al.  The challenge of reducing energy consumption of the Top-1000 largest industrial enterprises in China , 2010 .

[12]  Ernst Worrell,et al.  Energy use and CO2 emissions in Mexico's iron and steel industry , 2002 .

[13]  Long-term energy efficiency analysis requires solid energy statistics: The case of the German basic chemical industry , 2012 .

[14]  Li Ji,et al.  Energy use and carbon dioxide emissions from steel production in China , 2002 .

[15]  Wang Lan,et al.  Guidebook for Using the Tool BEST Cement: Benchmarking and Energy Savings Tool for the Cement Industry , 2009 .

[16]  Ernst Worrell,et al.  Benchmarking the energy efficiency of Dutch industry: an assessment of the expected effect on energy consumption and CO2 emissions , 2002 .

[17]  Ernst Worrell,et al.  An Integrated Benchmarking and Energy Savings Tool for the Iron and Steel Industry , 2006 .

[18]  Ernst Worrell,et al.  International comparisons of energy efficiency-Methodologies for the manufacturing industry , 1997 .

[19]  L. Price,et al.  CARBON DIOXIDE EMISSIONS FROM THE GLOBAL CEMENT INDUSTRY , 2001 .

[20]  Deger Saygin,et al.  Benchmarking the energy use of energy-intensive industries in industrialized and in developing countries , 2011 .

[21]  Schorcht Frauke,et al.  Best Available Techniques (BAT) Reference Document for the Production of Cement, Lime and Magnesium Oxide: IndustrialEmissions Directive 2010/75/EU:(Integrated Pollution Prevention and Control) , 2013 .

[22]  Lynn Price,et al.  China's Industrial Energy Consumption Trends and Impacts of the Top-1000 Enterprises Energy-Saving Program and the Ten Key Energy-Saving Projects , 2012 .

[23]  R. Jewett,et al.  Systems Engineering , 1959, IRE Transactions on Military Electronics.

[24]  Ernst Worrell,et al.  World Best Practice Energy Intensity Values for SelectedIndustrial Sectors , 2007 .