Highly transparent modulated surface textured front electrodes for high‐efficiency multijunction thin‐film silicon solar cells

To further increase the efficiency of multijunction thin-film silicon (TF-Si) solar cells, it is crucial for the front electrode to have a good transparency and conduction, to provide efficient light trapping for each subcell, and to ensure a suitable morphology for the growth of high-quality silicon layers. Here, we present the implementation of highly transparent modulated surface textured (MST) front electrodes as light-trapping structures in multijunction TF-Si solar cells. The MST substrates comprise a micro-textured glass, a thin layer of hydrogenated indium oxide (IOH), and a sub-micron nano-textured ZnO layer grown by low-pressure chemical vapor deposition (LPCVD ZnO). The bilayer IOH/LPCVD ZnO stack guarantees efficient light in-coupling and light trapping for the top amorphous silicon (a-Si:H) solar cell while minimizing the parasitic absorption losses. The crater-shaped micro-textured glass provides both efficient light trapping in the red and infrared wavelength range and a suitable morphology for the growth of high-quality nanocrystalline silicon (nc-Si:H) layers. Thanks to the efficient light trapping for the individual subcells and suitable morphology for the growth of high-quality silicon layers, multijunction solar cells deposited on MST substrates have a higher efficiency than those on single-textured state-of-the-art LPCVD ZnO substrates. Efficiencies of 14.8% (initial) and 12.5% (stable) have been achieved for a-Si:H/nc-Si:H tandem solar cells with the MST front electrode, surpassing efficiencies obtained on state-of-the-art LPCVD ZnO, thereby highlighting the high potential of MST front electrodes for high-efficiency multijunction solar cells. Copyright (c) 2015 John Wiley & Sons, Ltd.

[1]  Bernd Rech,et al.  Improved conversion efficiency of a‐Si:H/µc‐Si:H thin‐film solar cells by using annealed Al‐doped zinc oxide as front electrode material , 2014 .

[2]  N. Wyrsch,et al.  Substrate dependent stability and interplay between optical and electrical properties in μc-Si:H single junction solar cells , 2011 .

[3]  A. Shah,et al.  Thin‐film silicon solar cell technology , 2004 .

[4]  Miro Zeman,et al.  Modulated surface textures for enhanced light trapping in thin-film silicon solar cells , 2010 .

[5]  M. Kondo,et al.  Microcrystalline Silicon Solar Cells with 10.5% Efficiency Realized by Improved Photon Absorption via Periodic Textures and Highly Transparent Conductive Oxide , 2013 .

[6]  M. Kondo,et al.  Application of hydrogen-doped In2O3 transparent conductive oxide to thin-film microcrystalline Si solar cells , 2010 .

[7]  M. Kondo,et al.  Impact of front and rear texture of thin-film microcrystalline silicon solar cells on their light trapping properties , 2010 .

[8]  M. Meier,et al.  Micromorph silicon solar cell optical performance: Influence of intermediate reflector and front electrode surface texture , 2014 .

[9]  Christophe Ballif,et al.  Comparison of amorphous silicon absorber materials: Light-induced degradation and solar cell efficiency , 2013 .

[10]  Subhendu Guha,et al.  High efficiency multi-junction thin film silicon cells incorporating nanocrystalline silicon , 2013 .

[11]  M. Stuckelberger,et al.  Comparison of amorphous silicon absorber materials: Kinetics of light‐induced degradation , 2016 .

[12]  Christophe Ballif,et al.  Multiscale transparent electrode architecture for efficient light management and carrier collection in solar cells. , 2012, Nano letters.

[13]  H. Fujiwara,et al.  Hydrogen-doped In2O3 transparent conducting oxide films prepared by solid-phase crystallization method , 2010 .

[14]  C. Ballif,et al.  High-Stable-Efficiency Tandem Thin-Film Silicon Solar Cell With Low-Refractive-Index Silicon-Oxide Interlayer , 2014, IEEE Journal of Photovoltaics.

[15]  Ihsanul Afdi Yunaz,et al.  ZnO Films with Very High Haze Value for Use as Front Transparent Conductive Oxide Films in Thin-Film Silicon Solar Cells , 2010 .

[16]  Do Yun Kim,et al.  Effect of substrate morphology slope distributions on light scattering, nc-Si:H film growth, and solar cell performance. , 2014, ACS applied materials & interfaces.

[17]  Arvind Shah,et al.  Relation between substrate surface morphology and microcrystalline silicon solar cell performance , 2008 .

[18]  P. Babál,et al.  Wide bandgap p-type nanocrystalline silicon oxide as window layer for high performance thin-film silicon multi-junction solar cells , 2015 .

[19]  Y. Takeuchi,et al.  High-efficiency microcrystalline silicon solar cells on honeycomb textured substrates grown with high-rate VHF plasma-enhanced chemical vapor deposition , 2015 .

[20]  M. Stuckelberger,et al.  2-D Periodic and Random-on-Periodic Front Textures for Tandem Thin-Film Silicon Solar Cells , 2014, IEEE Journal of Photovoltaics.

[21]  C. Ballif,et al.  Mixed-phase p-type silicon oxide containing silicon nanocrystals and its role in thin-film silicon solar cells , 2010 .

[22]  C. Ballif,et al.  A New View of Microcrystalline Silicon: The Role of Plasma Processing in Achieving a Dense and Stable Absorber Material for Photovoltaic Applications , 2012 .

[23]  M. Stuckelberger,et al.  The role of front and back electrodes in parasitic absorption in thin-film solar cells , 2014 .

[24]  C. Battaglia,et al.  On the Interplay Between Microstructure and Interfaces in High-Efficiency Microcrystalline Silicon Solar Cells , 2012, IEEE Journal of Photovoltaics.

[25]  M. Stuckelberger,et al.  Thin-Film Silicon Triple-Junction Solar Cells on Highly Transparent Front Electrodes With Stabilized Efficiencies up to 12.8% , 2014, IEEE Journal of Photovoltaics.

[26]  M. Kondo,et al.  Relationship between the cell thickness and the optimum period of textured back reflectors in thin-film microcrystalline silicon solar cells , 2013 .

[27]  C. Battaglia,et al.  Micromorph thin-film silicon solar cells with transparent high-mobility hydrogenated indium oxide front electrodes , 2011 .

[28]  J. Meier,et al.  Recent Developments of High Efficiency Micromorph tandem solar cells in KAI-M PECVD reactors , 2010 .

[29]  P. Babál,et al.  Micro-textures for efficient light trapping and improved electrical performance in thin-film nanocrystalline silicon solar cells , 2013 .

[30]  J. Krč,et al.  Prediction of defective regions in optimisation of surface textures in thin-film silicon solar cells using combined model of layer growth , 2014 .

[31]  C. Battaglia,et al.  Nanometer- and Micrometer-Scale Texturing for High-Efficiency Micromorph Thin-Film Silicon Solar Cells , 2012, IEEE Journal of Photovoltaics.

[32]  Soo-Hyun Kim,et al.  Remarkable progress in thin-film silicon solar cells using high-efficiency triple-junction technology , 2013 .

[33]  Michio Kondo,et al.  Effects of Substrate Surface Morphology on Microcrystalline Silicon Solar Cells , 2001 .

[34]  R. Schropp,et al.  Structural defects caused by a rough substrate and their influence on the performance of hydrogenated nano-crystalline silicon n-i-p solar cells , 2009 .

[35]  M. Kondo,et al.  High-efficiency amorphous silicon solar cells: Impact of deposition rate on metastability , 2015 .

[36]  P. D. Veneri,et al.  Silicon oxide based n-doped layer for improved performance of thin film silicon solar cells , 2010 .

[37]  M. Zeman,et al.  High pressure processing of hydrogenated amorphous silicon solar cells: Relation between nanostructure and high open-circuit voltage , 2015 .

[38]  Uwe Rau,et al.  Microcrystalline silicon-oxygen alloys for application in silicon solar cells and modules , 2013 .

[39]  M. Konagai,et al.  Management of light-trapping effect for a-Si:H/µc-Si:H tandem solar cells using novel substrates, based on MOCVD ZnO and etched white glass , 2013 .