Investigation of failure of high voltage bushing at power transformer

Abstract In this paper, bushing-breakdown was identified as one of the main causes of transformer failure that resulted in a fire outbreak in July 2015 at the Gadong Power Station, Brunei Darussalam. To perform the investigation, three specimens from the burnt pieces were collected, which were white ash, bushing housing ashes and solid remnants from the burnt site. Both JSM-610F FIELD Emission Scanning Electron Microscope (SEM) and Energy Dispersive X-ray Spectroscopy (EDS) were used to obtain the electron images, and to analyze the types of elements present in the specimens. In addition, software simulations for the high voltage bushing failure were carried out using COMSOL Multiphysics Software for different oil levels, and the obtained results have been summarized. Finally, it is comprehended that fire outbreak happened due to leaking of the insulating oil in the high voltage bushing and loose tighten of the sealing part of the cable termination boxes.

[1]  R.S. Gorur,et al.  Design optimization of high voltage bushing using electric field computations , 2006, IEEE Transactions on Dielectrics and Electrical Insulation.

[2]  Kozo Nakamura,et al.  Prediction of proximal femur strength using a CT-based nonlinear finite element method: differences in predicted fracture load and site with changing load and boundary conditions. , 2009, Bone.

[3]  H. Mokhlis,et al.  Distribution of electric field in capacitor and surge arrester bushings , 2012, 2012 IEEE International Conference on Power and Energy (PECon).

[4]  Makoto Sakamoto,et al.  A new method for theoretical analysis of static indentation test. , 1996, Journal of biomechanics.

[5]  Ahmed H. Eltom,et al.  Oil filled bushing secrets revealed , 2013, 2013 IEEE Industry Applications Society Annual Meeting.

[6]  D. Edison Selvaraj,et al.  A Case Study on Basic Requirements for the Design of High Voltage Bushings , 2012 .

[7]  G. R. Liu,et al.  I. Computational methods , 2006, Radiative Neutron Capture.

[8]  I. A. Metwally,et al.  Analysis of the Root Causes of Transformer Bushing Failures , 2013 .

[9]  I A Metwally,et al.  Failures, Monitoring and New Trends of Power Transformers , 2011, IEEE Potentials.

[10]  V.R. Garcia-Colon Restoring reliability of aged bushings , 2009, 2009 IEEE Conference on Electrical Insulation and Dielectric Phenomena.

[11]  Anna Franzén,et al.  Failure Modes and Effects Analysis of Transformers , 2007 .

[12]  D. J. Smith,et al.  Transformer bushings — Modelling of electric field and potential distributions within oil impregnated paper with single and multiple spherical cavities , 2010, 45th International Universities Power Engineering Conference UPEC2010.

[13]  J. Ozawa,et al.  DC Flashover Voltage Characteristics and Their Calculation Method for Oil-Immersed Insulation Systems in HVDC Transformers , 1986, IEEE Power Engineering Review.

[14]  S H Lee,et al.  Breakdown Characteristics of Liquefied ${\rm SF}_{6}$ and ${\rm CF}_{4}$ Gases in Liquid Nitrogen for High Voltage Bushings in a Cryogenic Environment , 2011, IEEE Transactions on Applied Superconductivity.

[15]  J. Ozawa,et al.  DC Flashover Voltage Characeteristics and Their Calculation Method for Oil-Immersed Insulation Systems in HVDC Transformers , 1986, IEEE Transactions on Power Delivery.

[16]  Michael Muhr,et al.  Properties of Polymer Composites Used in High-Voltage Applications , 2016, Polymers.

[17]  Li Cao,et al.  Electric Field Calculation and Structural Optimization of ±800kV Converting Transformer Bushing Outlet Terminal , 2006, 2006 IEEE 8th International Conference on Properties & applications of Dielectric Materials.