Robotic assembly of truss structures for space systems and future research plans

Many initiatives under study by both the space science and Earth science communities require large space systems, i.e. with apertures >15 m or dimensions >20 m. This paper reviews the effort in NASA Langley Research Center's Automated Structural Assembly Laboratory which laid the foundations for robotic construction of these systems. In the Automated Structural Assembly Laboratory reliable autonomous assembly and disassembly of an 8 m planar structure composed of 102 truss elements covered by 12 panels was demonstrated. The paper reviews the hardware and software design philosophy which led to reliable operation during weeks of near continuous testing. Special attention is given to highlight the features enhancing assembly reliability.

[1]  Mitsushige Oda,et al.  Tele-manipulation of a satellite mounted robot by an on-ground astronaut , 2001, Proceedings 2001 ICRA. IEEE International Conference on Robotics and Automation (Cat. No.01CH37164).

[2]  William Whittaker,et al.  Skyworker: a robot for assembly, inspection and maintenance of large scale orbital facilities , 2001, Proceedings 2001 ICRA. IEEE International Conference on Robotics and Automation (Cat. No.01CH37164).

[3]  Mitsushige Oda,et al.  Teleoperation system of ETS-VII robot experiment satellite , 1997, Proceedings of the 1997 IEEE/RSJ International Conference on Intelligent Robot and Systems. Innovative Robotics for Real-World Applications. IROS '97.

[4]  William Whittaker,et al.  ROBOTICS FOR ASSEMBLY, INSPECTION, AND MAINTENANCE OF SPACE MACROFACILITIES , 2000 .

[5]  Mark S. Lake,et al.  Research on the problem of high-precision deployment for large-aperture space-based science instruments , 1998 .

[6]  Terry N. Faddis,et al.  Erectable Truss Hardware for Large Space Structures , 1994 .

[7]  Masaru Uchiyama,et al.  Model-based teleoperation of a Space robot on ETS-VII using a haptic interface , 2001, Proceedings 2001 ICRA. IEEE International Conference on Robotics and Automation (Cat. No.01CH37164).

[8]  William R. Doggett,et al.  An automated assembly system for large space structures , 1992 .

[9]  Craig R. Carignan,et al.  Reconfigurable control station design for robotic operations , 1997, 1997 IEEE International Conference on Systems, Man, and Cybernetics. Computational Cybernetics and Simulation.

[10]  Pierre Y. Bely,et al.  Next Generation Space Telescope , 1996, Optics & Photonics.

[11]  William V. Brewer End-effector for robotic assembly of welded truss structures in space , 1991 .

[12]  L Allen Cheryl An Expert System Executive for Automated Assembly of Large Space Truss Structures , 2003 .

[13]  Judith J. Watson,et al.  Results of the ACCESS space construction Shuttle flight experiment , 1986 .

[14]  Martin M. Mikulas,et al.  Preliminary design of a large tetrahedral truss/hexagonal panel aerobrake structural system , 1990 .

[15]  Gerd Hirzinger,et al.  Sensor-based space robotics-ROTEX and its telerobotic features , 1993, IEEE Trans. Robotics Autom..

[16]  Judith J. Watson,et al.  A history of astronaut construction of large space structures at NASA Langley Research Center , 2002, Proceedings, IEEE Aerospace Conference.

[17]  Walter W. Hankins,et al.  Space truss assembly using teleoperated manipulators , 1987 .

[18]  S Lake Mark,et al.  Evaluation of Hardware and Procedures for Astronaut Assembly and Repair of Large Precision Reflectors , 2000 .

[19]  Marvin D. Rhodes,et al.  Baseline Tests of an Autonomous Telerobotic System for Assembly of Space Truss Structures , 1994 .

[20]  William R. Doggett,et al.  A smart end-effector for assembly of space truss structures , 1992 .

[21]  M.F. Stieber,et al.  Robotic systems for the International Space Station , 1997, Proceedings of International Conference on Robotics and Automation.

[22]  R Doggett William A Guidance Scheme for Automated Tetrahedral Truss Structure Assembly Based on Machine Vision , 1996 .

[23]  William K. Rule,et al.  Welded Joints for Robotic, On‐Orbit Assembly of Space Structures , 1994 .

[24]  T. Matsueda,et al.  JEMRMS system design and development status , 1991, NTC '91 - National Telesystems Conference Proceedings.

[25]  Eric G. Cooper,et al.  Development of a machine vision system for automated structural assembly , 1992 .

[26]  Hervey S. Stockman,et al.  The Next Generation Space Telescope. Visiting a time when galaxies were young. , 1997 .