Damage assessment of drilled hybrid composite laminates

Hole drilling operations are common in fibre reinforced plastics FRP’s to facilitate fastener assembly to other parts in more complex structures. As these materials are non-homogeneous, drilling causes some damages, like delamination, for example. Delamination can be reduced by a careful selection of drilling parameters, drill material and drill bit geometry. In this work two types of laminates are drilled using different machining parameters and comparing drill geometries. Results show the importance of a cautious selection of these variables when composites’ drilling is involved.

[1]  João Manuel R. S. Tavares,et al.  Analyzing objects in images for estimating the delamination influence on load carrying capacity of composite laminates , 2008, CompIMAGE.

[2]  Hong Hocheng,et al.  Effects of exit back-up on delamination in drilling composite materials using a saw drill and a core drill , 2005 .

[3]  G. Awcock,et al.  Applied Image Processing , 1995 .

[4]  Metals Minerals,et al.  Machining of composite materials II : proceedings of ASM 1993 Materials Congress Materials Week '93, October 17-21, 1993, Pittsburgh, Pennsylvania , 1993 .

[5]  E. Persson,et al.  Effects of hole machining defects on strength and fatigue life of composite laminates , 1997 .

[6]  Wen-Chou Chen,et al.  Some experimental investigations in the drilling of carbon fiber-reinforced plastic (CFRP) composite laminates , 1997 .

[7]  H. Hocheng,et al.  The effect of chisel length and associated pilot hole on delamination when drilling composite materials , 2003 .

[8]  Roberto Teti,et al.  Machining of Composite Materials , 2002 .

[9]  K. Krishnamurthy,et al.  A neural network thrust force controller to minimize delamination during drilling of graphite-epoxy laminates , 1996 .

[10]  M. Schwartz Composite Materials Handbook , 1984 .

[11]  Hong Hocheng,et al.  Effects of special drill bits on drilling-induced delamination of composite materials , 2006 .

[12]  A. Langella,et al.  A torque and thrust prediction model for drilling of composite materials , 2005 .

[13]  Rangachar Kasturi,et al.  Machine vision , 1995 .

[14]  Hong Hocheng,et al.  Computerized tomography and C-Scan for measuring delamination in the drilling of composite materials using various drills , 2005 .

[15]  Frédéric Lachaud,et al.  Experimental analysis of drilling damage in thin carbon/epoxy plate using special drills , 2000 .

[16]  Hong Hocheng,et al.  Delamination During Drilling in Composite Laminates , 1990 .

[17]  A. Sherif El-Gizawy,et al.  An approach for development of damage-free drilling of carbon fiber reinforced thermosets , 2001 .

[18]  C. C. Tsao,et al.  The effect of pilot hole on delamination when core drill drilling composite materials , 2006 .

[19]  C. K. H. Dharan,et al.  Chisel Edge and Pilot Hole Effects in Drilling Composite Laminates , 2002 .

[20]  Robert J. Schalkoff,et al.  Digital Image Processing and Computer Vision , 1989 .

[21]  João Manuel R. S. Tavares,et al.  Análise de movimento de corpos deformáveis usando visão computacional , 2000 .

[22]  J. Paulo Davim,et al.  Drilling carbon fiber reinforced plastics manufactured by autoclave: experimental and statistical study , 2003 .

[23]  C. Tsaob,et al.  The path towards delamination-free drilling of composite materials , 2005 .