A review of offshore wind turbine nacelle: Technical challenges, and research and developmental trends

Abstract The turbine nacelle with traditional wind power generation system is heavy, especially in offshore applications due to the large mass of the power frequency step-up-transformer operated at 50 or 60 Hz, and copper conductor generator. For example, the weight and volume of a 0.69/33 kV 2.6 MVA transformer are typically in the range of 6–8 t and 5–9 m 3 , respectively. The weight for a 10 MW direct drive permanent magnet generator is about 300 t. These penalties significantly increase the tower construction, and turbine installation and maintenance costs. The tower cost represents 26% of the total component cost of the turbine and on average about 20% of the capital costs are associated with installation. Typical maintenance cost of an offshore wind turbine is about 2.3 cents/kWh, which is 20% higher than that of an onshore based turbine. As alternative approaches to achieve a compact and lightweight offshore wind turbine nacelle, different concepts have been proposed in recent years, such as step-up-transformer-less system, medium-frequency (in the range of a few kHz to MHz) power transformer-based system, multilevel and modular matrix converter-based system and superconducting generator-based system. This paper aims to review the technical challenges, current research and developmental trends, and possible future directions of the research to reduce the weight and volume of the nacelle. In addition, a comprehensive review of traditional wind power generation technologies is conducted in this article as well.

[1]  E. M. Schulz,et al.  Optimal rotor design for brushless doubly fed reluctance machines , 2003, 38th IAS Annual Meeting on Conference Record of the Industry Applications Conference, 2003..

[2]  M. R. Islam,et al.  H-bridge multilevel voltage source converter for direct grid connection of renewable energy systems , 2011, 2011 IEEE PES Innovative Smart Grid Technologies.

[3]  L. Burbridge,et al.  Self-cascaded machine: a low-speed motor or high frequency brushless alternator , 1970 .

[4]  Fukuo Shibata,et al.  Speed Control System for Brushless Cascade Induction Motors in Control Range of Slips s1>1 and S2>1 , 1987, IEEE Transactions on Energy Conversion.

[5]  Fang Zheng Peng,et al.  Multilevel converters-a new breed of power converters , 1995, IAS '95. Conference Record of the 1995 IEEE Industry Applications Conference Thirtieth IAS Annual Meeting.

[6]  Yongdong Li,et al.  A modular direct-drive permanent magnet wind generator system eliminating the grid-side transformer , 2009, 2009 13th European Conference on Power Electronics and Applications.

[7]  Jan T. Bialasiewicz,et al.  Power-Electronic Systems for the Grid Integration of Renewable Energy Sources: A Survey , 2006, IEEE Transactions on Industrial Electronics.

[8]  J. W. Kolar,et al.  Design of a minimum weight dual active bridge converter for an Airborne Wind Turbine system , 2012, 2012 Twenty-Seventh Annual IEEE Applied Power Electronics Conference and Exposition (APEC).

[9]  Youguang Guo,et al.  Development of a Wound Rotor Brushless Doubly Fed Machine Based on Slot MMF Harmonics , 2008, 2008 IEEE Industry Applications Society Annual Meeting.

[10]  E. Spooner,et al.  Power Control of Direct Drive Wind Turbine with Simplified Conversion Stage & Transformerless Grid Interface , 2006, Proceedings of the 41st International Universities Power Engineering Conference.

[11]  Jianguo Zhu,et al.  A medium-frequency transformer with multiple secondary windings for grid connection through H-bridge voltage source converters , 2012, 2012 15th International Conference on Electrical Machines and Systems (ICEMS).

[12]  P.W. Wheeler,et al.  A 150-kVA vector-controlled matrix converter induction motor drive , 2005, IEEE Transactions on Industry Applications.

[13]  José R. Rodríguez,et al.  Matrix converters: a technology review , 2002, IEEE Trans. Ind. Electron..

[14]  A. Petersson Analysis, Modeling and Control of Doubly-Fed Induction Generators for Wind Turbines , 2005 .

[15]  Jianguo Zhu,et al.  A transformer-less compact and light wind turbine generating system for offshore wind farms , 2012, 2012 IEEE International Conference on Power and Energy (PECon).

[16]  H. Voltolini,et al.  Performance Analysis with Power Factor Compensation of a 75 kW Brushless Doubly Fed Induction Generator Prototype , 2007, 2007 IEEE International Electric Machines & Drives Conference.

[17]  Fukuo Shibata,et al.  Speed Control System for Brushless Cascade Induction Motors in Control Range of Slips S1 > 1 and S2 > 1 , 1987, IEEE Power Engineering Review.

[18]  Noriyuki Takada,et al.  High power matrix converter for wind power generation applications , 2011, 8th International Conference on Power Electronics - ECCE Asia.

[19]  A. Alesina,et al.  Analysis and design of optimum-amplitude nine-switch direct AC-AC converters , 1989 .

[20]  S.D.G. Jayasinghe,et al.  A modular matrix converter for transformer-less PMSG wind generation systems , 2011, 2011 IEEE Ninth International Conference on Power Electronics and Drive Systems.

[21]  Mohd Zamin Jumaat,et al.  Review of offshore energy in Malaysia and floating Spar platform for sustainable exploration , 2012 .

[22]  Eric Lantz,et al.  WP2 IEA Wind Task 26:The Past and Future Cost of Wind Energy , 2013 .

[23]  Tao Wu,et al.  Design optimization of tooth-harmonic brushless doubly-fed machine , 2008, 2008 International Conference on Electrical Machines and Systems.

[24]  Jon Andreu,et al.  Transmission alternatives for offshore electrical power , 2009 .

[25]  Youguang Guo,et al.  Steady state characteristic simulation of DFIG for wind power system , 2010, International Conference on Electrical & Computer Engineering (ICECE 2010).

[26]  O. Keysan,et al.  A Homopolar HTSG Topology for Large Direct-Drive Wind Turbines , 2011, IEEE Transactions on Applied Superconductivity.

[27]  Bin Wu,et al.  Multimodular Matrix Converters With Sinusoidal Input and Output Waveforms , 2012, IEEE Transactions on Industrial Electronics.

[28]  L. J. Hunt,et al.  A new type of induction motor , 1907 .

[29]  Ruqi Li,et al.  Two-axis model development of cage-rotor brushless doubly-fed machines , 1991 .

[30]  B. Gamble,et al.  10 MW Class Superconductor Wind Turbine Generators , 2011, IEEE Transactions on Applied Superconductivity.

[31]  Sung-Jun Park,et al.  Cascaded Multilevel Inverter Employing Three-Phase Transformers and Single DC Input , 2009, IEEE Transactions on Industrial Electronics.

[32]  Yong Liu,et al.  Control of Brushless Doubly-Fed Machine for Wind Power Generation Based on Two-Stage Matrix Converter , 2009, 2009 Asia-Pacific Power and Energy Engineering Conference.

[33]  Jianyun Chai,et al.  Calculation of equivalent circuit parameters of doubly fed induction generator based on magnetic field finite element analysis , 2008, 2008 International Conference on Electrical Machines and Systems.

[34]  Saad Mekhilef,et al.  Progress and recent trends of wind energy technology , 2013 .

[35]  Birgitte Bak-Jensen,et al.  Conceptual survey of Generators and Power Electronics for Wind Turbines , 2001 .

[36]  B. H. Smith Theory and Performance of a Twin Stator Induction Machine , 1966 .

[37]  Roger C. Dugan,et al.  Distributed generation , 2002 .

[38]  Wang,et al.  Optimisation of BDFM stator design using an equivalent circuit model and a search method , 1988 .

[39]  Şafak Sağlam,et al.  A technical review of building-mounted wind power systems and a sample simulation model , 2012 .

[40]  S.A. Khaparde,et al.  Rotor Speed Stability Analysis of Constant Speed Wind Turbine Generators , 2006, 2006 International Conference on Power Electronic, Drives and Energy Systems.

[41]  Wu Jia-jia,et al.  The intelligent control of DFIG-based wind generation , 2009, 2009 International Conference on Sustainable Power Generation and Supply.

[42]  E. Spooner,et al.  A Multilevel Modular Converter for a Large, Light Weight Wind Turbine Generator , 2008, IEEE Transactions on Power Electronics.

[43]  Zhang Da,et al.  Offshore wind energy development in China: Current status and future perspective , 2011 .

[44]  R. Spee,et al.  Dynamic modeling of brushless doubly-fed machines , 1989, Conference Record of the IEEE Industry Applications Society Annual Meeting,.

[45]  Roberto Lacal Arántegui,et al.  Power Electronics Evolution in Wind Turbines - A Market-based Analysis , 2011 .

[46]  Yongdong Li,et al.  A Transformer-Less High-Power Converter for Large Permanent Magnet Wind Generator Systems , 2012, IEEE Transactions on Sustainable Energy.

[47]  P. K. Olsen,et al.  A transformerless generator-converter concept making feasible a 100 kV low weight offshore wind turbine Part II - The converter , 2012, 2012 IEEE Energy Conversion Congress and Exposition (ECCE).

[48]  Staffan Norrga,et al.  New topology for more efficient AC/DC converters for future offshore wind farms , 2004 .

[49]  F. Creedy,et al.  Some developments in multi-speed cascade induction motors , 1921 .

[50]  Staffan Norrga,et al.  New topology for more efficent converters for future offshore wind farms , 2004 .

[51]  C. Marimuthu,et al.  Carbon pay back period for solar and wind energy project installed in India: A critical review , 2013 .

[52]  Hirofumi Akagi,et al.  A New Neutral-Point-Clamped PWM Inverter , 1981, IEEE Transactions on Industry Applications.

[53]  Jianguo Zhu,et al.  A High-Frequency Link Multilevel Cascaded Medium-Voltage Converter for Direct Grid Integration of Renewable Energy Systems , 2014, IEEE Transactions on Power Electronics.

[54]  W. Marsden I and J , 2012 .

[55]  Xiao Zhang,et al.  Structure Research and Design of Brushless Doubly-Fed Machine , 2009, 2009 Asia-Pacific Power and Energy Engineering Conference.

[56]  Youguang Guo,et al.  Design and comparison of 11 kV multilevel voltage source converters for local grid based renewable energy systems , 2011, IECON 2011 - 37th Annual Conference of the IEEE Industrial Electronics Society.

[57]  F. Poitiers,et al.  Advanced control of a doubly-fed induction generator for wind energy conversion , 2009 .

[58]  Peter Wolfs,et al.  Potential challenges of integrating large-scale wind energy into the power grid–A review , 2013 .

[59]  Anca Daniela Hansen Generators and Power Electronics for Wind Turbines , 2005 .

[60]  Wang Fengxiang,et al.  Study on design of Brushless Doubly-Fed Machine with a new type rotor , 2009, 2009 IEEE International Conference on Industrial Technology.

[61]  G. C. Alexander,et al.  Characterization of the brushless, doubly-fed machine by magnetic field analysis , 1990, Conference Record of the 1990 IEEE Industry Applications Society Annual Meeting.

[62]  K. Agbossou,et al.  Output Power Maximization of a Permanent Magnet Synchronous Generator Based Stand-alone Wind Turbine , 2006, 2006 IEEE International Symposium on Industrial Electronics.

[63]  R. Spee,et al.  Field oriented control development for brushless doubly-fed machines , 1996, IAS '96. Conference Record of the 1996 IEEE Industry Applications Conference Thirty-First IAS Annual Meeting.

[64]  H. Polinder,et al.  Optimization of Multibrid Permanent-Magnet Wind Generator Systems , 2009, IEEE Transactions on Energy Conversion.

[65]  Gregory Snitchler Progress on high temperature superconductor propulsion motors and direct drive wind generators , 2010, The 2010 International Power Electronics Conference - ECCE ASIA -.

[66]  Corneliu Marinescu,et al.  Three-phase induction generators for single-phase power generation: An overview , 2013 .

[67]  J. Parker,et al.  Design of Large Superconducting Turbine Generators for Electric Utility Application , 1979, IEEE Transactions on Power Apparatus and Systems.

[68]  Seung-Ki Sul,et al.  A New Architecture for Offshore Wind Farms , 2008, IEEE Transactions on Power Electronics.

[69]  R.A. McMahon,et al.  Design of the Brushless Doubly-Fed (Induction) Machine , 2007, 2007 IEEE International Electric Machines & Drives Conference.

[70]  M. Swamy,et al.  Present state and a futuristic vision of motor drive technology , 2008, 2008 11th International Conference on Optimization of Electrical and Electronic Equipment.

[71]  T. A. Keim,et al.  Design studies of superconducting generators , 1979 .

[72]  Seyed Hossein Hosseini,et al.  Flexible Power Electronic Transformer , 2010, IEEE Transactions on Power Electronics.

[73]  Wang Zhixin,et al.  The key technology of offshore wind farm and its new development in China , 2009 .

[74]  Weidong Gu,et al.  Aerodynamics analysis of wind power , 2009, 2009 World Non-Grid-Connected Wind Power and Energy Conference.

[75]  Fang Zheng Peng,et al.  A multilevel voltage-source inverter with separate DC sources for static VAr generation , 1995, IAS '95. Conference Record of the 1995 IEEE Industry Applications Conference Thirtieth IAS Annual Meeting.

[76]  Eiji Yamamoto,et al.  Medium-Voltage Matrix Converter Design Using Cascaded Single-Phase Power Cell Modules , 2011, IEEE Transactions on Industrial Electronics.

[77]  H. Voltolini,et al.  Performance and Vibration Analysis of a 75 kW Brushless Double-Fed Induction Generator Prototype , 2006, Conference Record of the 2006 IEEE Industry Applications Conference Forty-First IAS Annual Meeting.

[78]  R. Spee,et al.  The effect of stator winding configuration on the performance of brushless doubly-fed machines in adjustable speed drives , 1990, Conference Record of the 1990 IEEE Industry Applications Society Annual Meeting.

[79]  Moonmoon Hiloidhari,et al.  Global trend in wind power with special focus on the top five wind power producing countries , 2013 .

[80]  Jianguo Zhu,et al.  A medium frequency transformer with multiple secondary windings for medium voltage converter based wind turbine power generating systems , 2013 .

[81]  Zhe Chen,et al.  A new structure based on cascaded multilevel converter for variable speed wind turbine , 2010, IECON 2010 - 36th Annual Conference on IEEE Industrial Electronics Society.

[82]  A. C. Ferreira,et al.  Generalised theory of the brushless doubly-fed machine , 1997 .

[83]  Lee Empringham,et al.  A review of Multi-level Matrix Converter topologies , 2008 .

[84]  B.A. Shoykhet,et al.  Status of the 1000 HP HTS motor development , 1999, IEEE Transactions on Applied Superconductivity.

[85]  S.A. Khaparde,et al.  Evaluation of Rotor Speed Stability Margin of a Constant Speed Wind Turbine Generator , 2008, 2008 Joint International Conference on Power System Technology and IEEE Power India Conference.

[86]  A. Djahbar,et al.  Control strategy of three-phase matrix converter fed induction motor drive system , 2005, IEEE International Workshop on Intelligent Signal Processing, 2005..

[87]  S.P. Chowdhury,et al.  Doubly-fed Induction Generator models for optimization algorithm of wind farms , 2008, 2008 43rd International Universities Power Engineering Conference.

[88]  Hong Li,et al.  Promote the development of renewable energy: A review and empirical study of wind power in China , 2013 .

[89]  Zhong Du,et al.  DC–AC Cascaded H-Bridge Multilevel Boost Inverter With No Inductors for Electric/Hybrid Electric Vehicle Applications , 2009, IEEE Transactions on Industry Applications.

[90]  Bin Wu,et al.  A Novel Control System for Current Source Converter Based Variable Speed PM Wind Power Generators , 2007, 2007 IEEE Power Electronics Specialists Conference.

[91]  Takahiro Uchino,et al.  Development of MCs and its Applications in Industry [Industry Forum] , 2011, IEEE Industrial Electronics Magazine.

[92]  P. C. Roberts,et al.  Performance of the bdfm as a generator and motor , 2005 .

[93]  Longya Xu,et al.  Parameter and performance comparison of doubly-fed brushless machine with cage and reluctance rotors , 2000, Conference Record of the 2000 IEEE Industry Applications Conference. Thirty-Fifth IAS Annual Meeting and World Conference on Industrial Applications of Electrical Energy (Cat. No.00CH37129).

[94]  Jinjin Chen Development of offshore wind power in China , 2011 .

[95]  F. Blazquez,et al.  Characterization of the Rotor Magnetic Field in a Brushless Doubly-Fed Induction Machine , 2009, IEEE Transactions on Energy Conversion.

[96]  J.W. Kolar,et al.  Novel Three-Phase AC–AC Sparse Matrix Converters , 2007, IEEE Transactions on Power Electronics.

[97]  Peter Tavner,et al.  A Brushless Doubly Fed Machine for use in an Integrated Motor/Converter, Considering the Rotor Flux , 1988 .

[98]  Marta Molinas,et al.  High frequency wind energy conversion from the ocean , 2010, The 2010 International Power Electronics Conference - ECCE ASIA -.

[99]  P. K. Olsen,et al.  A Transformerless generator-converter concept making feasible a 100 kV light weight offshore wind turbine: Part I - The generator , 2012, 2012 IEEE Energy Conversion Congress and Exposition (ECCE).

[100]  M. Negnevitsky,et al.  Control Dynamics of a doubly fed induction generator under sub- and super-synchronous modes of operation , 2008, 2008 IEEE Power and Energy Society General Meeting - Conversion and Delivery of Electrical Energy in the 21st Century.

[101]  E. Spooner,et al.  Lightweight ironless-stator PM generators for direct-drive wind turbines. , 2005 .

[102]  S. Kalsi,et al.  The status of HTS motors , 2002, IEEE Power Engineering Society Summer Meeting,.

[103]  Staffan Norrga,et al.  Design considerations for medium-frequency power transformers in offshore wind farms , 2009, 2009 13th European Conference on Power Electronics and Applications.

[104]  B. Zhang,et al.  Development status of superconducting motors , 2000 .

[105]  A. Wallace,et al.  Generalized Theory of the Brushless Doubly-Fed Machine. Part 1: Analysis , 1997 .

[106]  Ruqi Li,et al.  Dynamic simulation of brushless doubly-fed machines , 1991 .

[107]  S. Saadate,et al.  Permanent Power Generating Wind Turbine with Doubly Fed Asynchronous Generator and Storage Unit, Modelling and Simulation , 2006, 2006 12th International Power Electronics and Motion Control Conference.

[108]  Hiroyuki Ohsaki,et al.  Electromagnetic characteristics of 10 MW class superconducting wind turbine generators , 2010, 2010 International Conference on Electrical Machines and Systems.

[109]  M. Frank,et al.  Long-term operational experience with first Siemens 400 kW HTS machine in diverse configurations , 2003 .