Effects of ultrasonic waves on the heat transfer enhancement in subcooled boiling

Abstract This work represents an experimental basic research aimed to investigate the influence on the heat transfer rate of the ultrasounds, in free convection and in presence of liquid. In fact the ultrasonic waves induce, thanks to vibrations, turbulence on the dynamic field, and so an increase of the convection coefficient. The heater is a circular cylinder, immersed in distilled water, and warmed up by Joule effect. This study has carried on for 1 year at Energetics Department “L. Poggi”. The effect was observed since 1960s: different authors had studied the cooling effect due to the ultrasonic waves at different heat transfer regimes, especially from a thin platinum wire to water. We have chosen to investigate the subcooled boiling regime, because this one is the best condition for the heat transfer enhancement, according to the scientific literature. We have carried out a wide experimental study, varying the different water subcooling degrees, the ultrasonic generator power, the ultrasound frequency and the placement of the heater inside the ultrasonic tank, in function of the range of the values of heat flux per unit surface needed dissipating. These values were supplied us by a possible practical application of the ultrasonic streaming: the cooling of 3D highly integrated electronic components. These packaging systems should have to provide all future devices, such as electronics, actuators, sensors and antenna. In fact, for these systems the thermal problem is a critical challenge, because they do not have to overtake critical temperature, after that they could damage irreversibly. Moreover, the traditional cooling systems used in electronic do not seem to be useful for them. On the contrary, the results obtained with ultrasounds, allow heat transfer coefficient enhancement of about 50% to be reached. The purpose is to find out the set of optimal conditions, in order to apply successively all the results to a real packaging system.

[1]  Arthur E. Bergles,et al.  Ultrasonic enhancement of saturated and subcooled pool boiling , 1988 .

[2]  J. Joyner,et al.  Opportunities for reduced power dissipation using three-dimensional integration , 2002, Proceedings of the IEEE 2002 International Interconnect Technology Conference (Cat. No.02EX519).

[3]  Y. Iida,et al.  Effects of ultrasonic waves on natural convection, nucleate boiling, and film boiling heat transfer from a wire to a saturated liquid , 1992 .

[4]  R. Reif,et al.  Thermal analysis of three-dimensional (3-D) integrated circuits (ICs) , 2001, Proceedings of the IEEE 2001 International Interconnect Technology Conference (Cat. No.01EX461).

[5]  F. Baffigi,et al.  “HEAT TRANSFER ENHANCEMENT FROM A CIRCULAR CYLINDER TO DISTILLED WATER BY ULTRASONIC WAVES: PRELIMINARY REMARKS” , 2009 .

[6]  Jason Cong,et al.  A thermal-driven floorplanning algorithm for 3D ICs , 2004, ICCAD 2004.

[7]  M. Mantysalo,et al.  System design issues for 3D system-in-package (SiP) , 2004, 2004 Proceedings. 54th Electronic Components and Technology Conference (IEEE Cat. No.04CH37546).

[8]  Hiroshi Takamatsu,et al.  Effect of Ultrasonic Vibration on Transient Boiling Heat Transfer During Rapid Quenching of a Thin Wire in Water , 1992 .

[9]  F. Baffigi,et al.  Heat transfer enhancement from a circular cylinder to distilled water by ultrasonic waves in subcooled boiling conditions , 2009 .

[10]  Byung Ha Kang,et al.  Enhancement of natural convection and pool boiling heat transfer via ultrasonic vibration , 2004 .

[11]  M.S.J. Hashmi,et al.  Numerical prediction of electronic component operational temperature: a perspective , 2004, IEEE Transactions on Components and Packaging Technologies.

[12]  J. D. Parker,et al.  Acoustical Effects on Free Convective Heat Transfer From a Horizontal Wire , 1967 .

[13]  Robert J. Moffat,et al.  Describing the Uncertainties in Experimental Results , 1988 .

[14]  F. Baffigi,et al.  Heat transfer enhancement from a circular cylinder to distilled water by ultrasonic waves at different subcooling degrees , 2010 .

[15]  Xuegong Hu,et al.  Effect of acoustic cavitation on boiling heat transfer , 2002 .

[16]  Heat Transfer Characteristics of Acoustic Streaming by Longitudinal Ultrasonic Vibration , 2004 .

[17]  R. M. Fand The Influence of Acoustic Vibrations on Heat Transfer by Natural Convection From a Horizontal Cylinder to Water , 1965 .

[18]  Bernd Gromoll Micro cooling systems for high density packaging , 1998 .