An alternative approach for determining production-lot size with repairable items and cost reduction delivery policy

This paper employs an alternative approach to derive the optimal lot size for economic production quantity (EPQ) model with repairable items and cost reduction delivery policy. A straightforward algebraic method is proposed here in lieu of the conventional approach with the need of applying first-order and second-order differentiations to the cost function for the proof of convexity and derivation of optimal solution. Research result of this paper is confirmed that is identical to that of a recent paper which used conventional method solving the same problem. The proposed alternative approach can be helpful for practitioner, who may not have enough knowledge of differential calculus to understand such an integrated production-shipment system.   Key words: Production lot size, algebraic approach, multiple deliveries, repairable items, production control, defective.

[1]  Suresh Kumar Goyal,et al.  An integrated inventory model for a single supplier-single customer problem , 1977 .

[2]  M. A. Wazed,et al.  Impacts of Common Processes in Multistage Production System under Machine Breakdown and Quality Uncertainties , 2010 .

[3]  Steven Nahmias,et al.  Production and operations analysis , 1992 .

[4]  Bhaba R. Sarker,et al.  Optimal production plans and shipment schedules in a supply-chain system with multiple suppliers and multiple buyers , 2009, Eur. J. Oper. Res..

[5]  Yuan-Shyi Peter Chiu,et al.  Remarks on the optimization process of a manufacturing system with stochastic breakdown and rework , 2010, Appl. Math. Lett..

[6]  Ming-Hon Hwang,et al.  Integrating a cost reduction delivery policy into an imperfect production system with repairable items , 2010 .

[7]  Robert W. Grubbström,et al.  The EOQ with backlogging derived without derivatives , 1999 .

[8]  Udo Buscher,et al.  Optimizing a production system with rework and equal sized batch shipments , 2007, Comput. Oper. Res..

[9]  Leroy B. Schwarz,et al.  A Simple Continuous Review Deterministic One-Warehouse N-Retailer Inventory Problem , 1973 .

[10]  Ki Ling Cheung,et al.  Joint determination of preventive maintenance and safety stocks in an unreliable production environment , 1997 .

[11]  Yuan-Shyi Peter Chiu,et al.  A note on "Determining the optimal run time for EPQ model with scrap, rework, and stochastic breakdowns" , 2007, Eur. J. Oper. Res..

[12]  Yuan-Shyi Peter Chiu,et al.  Optimization of the finite production rate model with scrap, rework and stochastic machine breakdown , 2010, Comput. Math. Appl..

[13]  Meir J. Rosenblatt,et al.  Economic Production Cycles with Imperfect Production Processes , 1986 .

[14]  Gyana R. Parija,et al.  An Optimal Batch Size for a Production System Operating Under a Fixed-Quantity, Periodic Delivery Policy , 1994 .

[15]  Yigal Gerchak,et al.  Multistage Production to Order with Rework Capability , 2002, Manag. Sci..

[16]  Fassil Nebebe,et al.  Determination of economic production-shipment policy for a single-vendor-single-buyer system , 2000, Eur. J. Oper. Res..

[17]  Frederick S. Hillier,et al.  Introduction of Operations Research , 1967 .

[18]  S. Viswanathan,et al.  Optimal strategy for the integrated vendor-buyer inventory model , 1998, Eur. J. Oper. Res..

[19]  Singa Wang Chiu,et al.  Incorporating multi-delivery policy and quality assurance into economic production lot size problem , 2009 .

[20]  Hong-Dar Lin,et al.  A note on optimal replenishment policy for imperfect quality EMQ model with rework and backlogging , 2008, Comput. Math. Appl..

[21]  Seung-Lae Kim,et al.  Production and delivery policies for enhanced supply chain partnerships , 2008 .

[22]  Y. Chiu Determining the optimal lot size for the finite production model with random defective rate, the rework process, and backlogging , 2003 .