Modeling the sliding wear and friction properties of polyphenylene sulfide composites using artificial neural networks

In the present study artificial neural network (ANN) approach was used for the prediction of wear and friction properties of polyphenylene sulfide (PPS) composites. Within an importance analysis the relevance of characteristic mechanical and thermo-mechanical input variables was assessed in predicting the response variable (specific wear rate and coefficient of friction). The latter is believed to be of help for a better understanding of the wear process with these materials. An optimal brain surgeon (OBS) method was applied to prune the ANN architecture by identifying and removing irrelevant nodes in its structure. The goal was minimizing the training computational cost and improving prediction. Finally, the optimized ANN was utilized to gain knowledge for the tribological properties of new material combinations, which were not tested. The quality of prediction was good when comparing the predicted and real test values.

[1]  Kirsten Bobzin,et al.  Friction, wear and wear protection : International Symposium on Friction, Wear and Wear Protection 2008, Aachen, Germany , 2009 .

[2]  Zhongya Zhang,et al.  Artificial neural networks applied to polymer composites: a review , 2003 .

[3]  K. Friedrich,et al.  Study on friction and wear behavior of polyphenylene sulfide composites reinforced by short carbon fibers and sub-micro TiO2 particles , 2008 .

[4]  Hany El Kadi,et al.  Modeling the mechanical behavior of fiber-reinforced polymeric composite materials using artificial neural networks—A review , 2006 .

[5]  Yousef Al-Assaf,et al.  Fatigue life prediction of unidirectional glass fiber/epoxy composite laminae using neural networks , 2001 .

[6]  C. Sujatha,et al.  Using neural networks for the diagnosis of localized defects in ball bearings , 1997 .

[7]  J. Song,et al.  Chapter 2 - Friction and Wear of Self-Reinforced Thermoplastics , 1993 .

[8]  Klaus Friedrich,et al.  Dynamic mechanical properties of PTFE based short carbon fibre reinforced composites: experiment and artificial neural network prediction , 2002 .

[9]  K. Friedrich Wear of Reinforced Polymers by Different Abrasive Counterparts , 1986 .

[10]  K. Friedrich Erosive wear of polymer surfaces by steel ball blasting , 1986 .

[11]  Kevin Swingler,et al.  Applying neural networks - a practical guide , 1996 .

[12]  Simon Haykin,et al.  Neural Networks: A Comprehensive Foundation , 1998 .

[13]  Jiahua Zhu,et al.  Prediction on tribological properties of carbon fiber and TiO2 synergistic reinforced polytetrafluoroethylene composites with artificial neural networks , 2009 .

[14]  Darryl P Almond,et al.  The use of neural networks for the prediction of fatigue lives of composite materials , 1999 .

[15]  Shih-Chieh Lin,et al.  Tool wear monitoring in face milling using force signals , 1996 .

[16]  K. Friedrich Advances in composite tribology , 1993 .

[17]  D. I. James,et al.  ABRASION OF RUBBER , 1967 .

[18]  Zhongya Zhang,et al.  Tribological Characteristics of Micro- and Nanoparticle Filled Polymer Composites , 2005 .

[19]  Yuji Yamamoto,et al.  Characterization of wear particles and their relations with sliding conditions , 1998 .

[20]  Robert L. Fusaro,et al.  Preliminary Investigation of Neural Network Techniques to Predict Tribological Properties , 1997 .

[21]  J. Karger‐Kocsis,et al.  Artificial neural network predictions on erosive wear of polymers , 2003 .

[22]  S. Forouzan,et al.  Prediction of effect of thermo-mechanical parameters on mechanical properties and anisotropy of aluminum alloy AA3004 using artificial neural network , 2007 .

[23]  Shawn You,et al.  Predicting Tire Handling Performance Using Neural Network Models , 2004 .

[24]  Gregory J. Wolff,et al.  Optimal Brain Surgeon and general network pruning , 1993, IEEE International Conference on Neural Networks.

[25]  Malcolm James Beynon,et al.  Pruning neural networks by minimization of the estimated variance , 2000 .

[26]  Alois K. Schlarb,et al.  Neural network based prediction on mechanical and wear properties of short fibers reinforced polyamide composites , 2008 .

[27]  Zhenyu Jiang,et al.  Prediction on wear properties of polymer composites with artificial neural networks , 2007 .

[28]  Kenan Genel,et al.  Modeling of tribological properties of alumina fiber reinforced zinc–aluminum composites using artificial neural network , 2003 .

[29]  Babak Hassibi,et al.  Second Order Derivatives for Network Pruning: Optimal Brain Surgeon , 1992, NIPS.

[30]  Pau Klein,et al.  San Francisco, California , 2007 .

[31]  Klaus Friedrich,et al.  Prediction on tribological properties of short fibre composites using artificial neural networks , 2002 .

[32]  Rajkumar Roy,et al.  Evaluation of wear of turning carbide inserts using neural networks , 1996 .

[33]  N. Ohmae,et al.  Chapter 7 - Friction and Wear Performance of Unidirectionally Oriented Glass, Carbon, Aramid and Stainless Steel Fiber-Reinforced Plastics , 1986 .

[35]  K. Friedrich,et al.  Friction and wear of polymer composites , 1986 .

[36]  Kai Velten,et al.  Wear volume prediction with artificial neural networks , 2000 .

[37]  U. Tewari,et al.  Recent Developments in Tribology of Fibre Reinforced Composites with Thermoplastic and Thermosetting Matrices , 1993 .

[38]  Laurene V. Fausett,et al.  Fundamentals Of Neural Networks , 1994 .

[39]  M. K. Ghosh,et al.  Solid particle erosion studies on polyphenylene sulfide composites and prediction on erosion data using artificial neural networks , 2009 .

[40]  A. Sarkar Friction and wear , 1980 .

[41]  A. Ya. Grigoriev,et al.  Classification of wear debris using a neural network , 1997 .

[42]  Bharat Bhushan,et al.  Modern tribology handbook, Volume 1 , 2001 .

[43]  Desire L. Massart,et al.  The optimal brain surgeon for pruning neural network architecture applied to multivariate calibration , 1998 .

[44]  T. Stolarski Modern Tribology Handbook , 2003 .