Study of in situ 1‐butanol pervaporation from A‐B‐E fermentation using a PDMS composite membrane: Validity of solution‐diffusion model for pervaporative A‐B‐E fermentation

In this study, the application of a new polydimethylsiloxane (PDMS)/dual support composite membrane was investigated by incorporating the pervaporation process into the A‐B‐E (acetone‐butanol‐ethanol) fermentation. The performance of the A‐B‐E fermentation using the integrated pervaporation/fermentation process showed higher biomass concentrations and higher glucose consumption rates than those of the A‐B‐E fermentation without pervaporation. The performance of the membrane separation was studied during the separation of 1‐butanol from three different 1‐butanol solutions: binary, model, and fermentation culture solutions. The solution‐diffusion model, specifically the mass transfer equation based on Fick's First Law, was shown to be applicable to the undefined A‐B‐E fermentation culture solutions. A quantitative comparison of 1‐butanol separation from the three different solutions was made by calculating overall mass transfer coefficients of 1‐butanol. It was found that the overall mass transfer coefficients during the separation of binary, model, and fermentation culture solutions were 1.50, 1.26, and 1.08 mm/h, respectively. © 2011 American Institute of Chemical Engineers Biotechnol. Prog., 2011

[1]  Timothy S. Ham,et al.  Metabolic engineering of microorganisms for biofuels production: from bugs to synthetic biology to fuels. , 2008, Current opinion in biotechnology.

[2]  Fangfang Liu,et al.  Separation of acetone–butanol–ethanol (ABE) from dilute aqueous solutions by pervaporation , 2005 .

[3]  Eric Favre,et al.  Extraction of 1-butanol from aqueous solutions by pervaporation , 1996 .

[4]  Adrie J. J. Straathof,et al.  Assessment of Options for Selective 1-Butanol Recovery from Aqueous Solution , 2009 .

[5]  M. Fahmy,et al.  Modeling and simulation of butanol separation from aqueous solutions using pervaporation , 2006 .

[6]  Y. Ni,et al.  Recent progress on industrial fermentative production of acetone–butanol–ethanol by Clostridium acetobutylicum in China , 2009, Applied Microbiology and Biotechnology.

[7]  L. Nielsen,et al.  Fermentative butanol production by clostridia , 2008, Biotechnology and bioengineering.

[8]  Q Geng,et al.  Pervaporative butanol fermentation by Clostridium acetobutylicum B18 , 1994, Biotechnology and bioengineering.

[9]  J. Engasser,et al.  Influence of pH and undissociated butyric acid on the production of acetone and butanol in batch cultures of Clostridium acetobutylicum , 1984, Applied Microbiology and Biotechnology.

[10]  T. Ezeji,et al.  Continuous butanol fermentation and feed starch retrogradation: butanol fermentation sustainability using Clostridium beijerinckii BA101. , 2005, Journal of biotechnology.

[11]  L Yerushalmi,et al.  Mathematical model of a batch acetone–butanol fermentation , 1986, Biotechnology and bioengineering.

[12]  Frank Lipnizki,et al.  Influence of impermeable components on the permeation of aqueous 1-propanol mixtures in hydrophobic pervaporation , 2004 .

[13]  A. Friedl,et al.  Long-Term Continuous Cultivation of Clostridium beijerinckii in a Two-Stage Chemostat with On-Line Solvent Removal , 1996, Applied and environmental microbiology.

[14]  J. Degrève,et al.  Pervaporation of Binary and Ternary Mixtures of Water with Methanol and/or Ethanol , 2005 .

[15]  D. Nielsen,et al.  In situ product recovery of n‐butanol using polymeric resins , 2009, Biotechnology and bioengineering.

[16]  E. Papoutsakis,et al.  Genome‐scale model for Clostridium acetobutylicum: Part I. Metabolic network resolution and analysis , 2008, Biotechnology and bioengineering.

[17]  Y. Y. Lee,et al.  In situ product separation in butanol fermentation by membrane-assisted extraction , 1989 .

[18]  K. Prather,et al.  Engineering alternative butanol production platforms in heterologous bacteria. , 2009, Metabolic Engineering.

[19]  Harvey W. Blanch,et al.  In situ recovery of fermentation products , 1984 .

[20]  D. T. Jones,et al.  Acetone-butanol fermentation revisited. , 1986, Microbiological reviews.

[21]  Xianshe Feng,et al.  Use of pervaporation to separate butanol from dilute aqueous solutions: Effects of operating conditions and concentration polarization , 2008 .

[22]  Leland M. Vane,et al.  Separation technologies for the recovery and dehydration of alcohols from fermentation broths , 2008 .

[23]  N. Qureshi,et al.  ABE production from corn: a recent economic evaluation , 2001, Journal of Industrial Microbiology and Biotechnology.

[24]  Leland M. Vane,et al.  A review of pervaporation for product recovery from biomass fermentation processes , 2005 .

[25]  P. Izák,et al.  Increased productivity of Clostridium acetobutylicum fermentation of acetone, butanol, and ethanol by pervaporation through supported ionic liquid membrane , 2008, Applied Microbiology and Biotechnology.

[26]  T. Miller,et al.  A serum bottle modification of the Hungate technique for cultivating obligate anaerobes. , 1974, Applied microbiology.

[27]  R. Srivastava,et al.  Separation of 1-butanol by pervaporation using a novel tri-layer PDMS composite membrane , 2010 .

[28]  Eva Pongrácz,et al.  Recovery of n-butanol from salt containing solutions by pervaporation , 2009 .

[29]  George T. Tsao,et al.  Mathematical Modeling of Inhibition Kinetics in Acetone–Butanol Fermentation by Clostridium acetobutylicum , 1994 .

[30]  J. Qian,et al.  Pervaporation Recovery of Acetone-Butanol from Aqueous Solution and Fermentation Broth Using HTPB-Based Polyurethaneurea Membranes , 2010 .

[31]  K. Ch. A. M. Luyben,et al.  Technologies for butanol recovery integrated with fermentations , 1992 .

[32]  Frank Lipnizki,et al.  Use of Pervaporation-Bioreactor Hybrid Processes in Biotechnology , 2000 .

[33]  Stephen S. Kelley,et al.  Fouling of poly[-1-(trimethylsilyl)-1-propyne] membranes in pervaporative recovery of butanol from aqueous solutions and ABE fermentation broth , 2000 .

[34]  J Huang,et al.  Pervaporative recovery of n-butanol from aqueous solutions and ABE fermentation broth using thin-film silicalite-filled silicone composite membranes , 2001 .

[35]  N. Qureshi,et al.  Production of Acetone Butanol Ethanol (ABE) by a Hyper‐Producing Mutant Strain of Clostridium beijerinckii BA101 and Recovery by Pervaporation , 1999, Biotechnology progress.

[36]  T. Ezeji,et al.  Bioproduction of butanol from biomass: from genes to bioreactors. , 2007, Current opinion in biotechnology.

[37]  M. Jahanshahi,et al.  Modeling of volatile organic compounds removal from water by pervaporation process , 2008 .

[38]  Robert Y. M. Huang,et al.  Polymeric membrane pervaporation , 2007 .

[39]  C. Tomas,et al.  Overexpression of groESL in Clostridium acetobutylicum Results in Increased Solvent Production and Tolerance, Prolonged Metabolism, and Changes in the Cell's Transcriptional Program , 2003, Applied and Environmental Microbiology.

[40]  P. Dürre Biobutanol: An attractive biofuel , 2007, Biotechnology journal.

[41]  D. Kitamoto,et al.  Processing of ethanol fermentation broths by Candida krusei to separate bioethanol by pervaporation using silicone rubber-coated silicalite membranes , 2009 .

[42]  E. Papoutsakis,et al.  Genome‐scale model for Clostridium acetobutylicum: Part II. Development of specific proton flux states and numerically determined sub‐systems , 2008, Biotechnology and bioengineering.

[43]  J. G. Wijmans,et al.  The solution-diffusion model: a review , 1995 .

[44]  E. Papoutsakis Engineering solventogenic clostridia. , 2008, Current opinion in biotechnology.

[45]  E. Papoutsakis,et al.  Genetic and Metabolic Engineering of Clostridium acetobutylicum ATCC 824 a , 1994, Annals of the New York Academy of Sciences.

[46]  Urs von Stockar,et al.  In situ product removal (ISPR) in whole cell biotechnology during the last twenty years. , 2003, Advances in biochemical engineering/biotechnology.

[47]  Xianshe Feng,et al.  Liquid Separation by Membrane Pervaporation: A Review , 1997 .