Dual-Bridge LLC Resonant Converter With Fixed-Frequency PWM Control for Wide Input Applications

This paper proposes a dual-bridge (DB) LLC resonant converter for wide input applications. The topology is an integration of a half-bridge (HB) LLC circuit and a full-bridge (FB) LLC circuit. The fixed-frequency pulsewidth-modulated (PWM) control is employed and a range of twice the minimum input voltage can be covered. Compared with the traditional pulse frequency modulation (PFM) controlled HB/FB LLC resonant converter, the voltage gain range is independent of the quality factor, and the magnetizing inductor has little influence on the voltage gain, which can simplify the parameter selection process and benefit the design of magnetic components as well. Over the full load range, zero-voltage switching (ZVS) and zero-current switching (ZCS) can be achieved for primary switches and secondary rectifier diodes, respectively. Detailed analysis on the modulation schedule and operating principle of the proposed converter is presented along with the converter performance. Finally, all theoretical analysis and characteristics are verified by experimental results from a 120-V to 240-V input 24 V/20 A output converter prototype.

[1]  B. Lehman,et al.  Dual-bridge DC-DC converter: a new topology characterized with no deadtime operation , 2004, IEEE Transactions on Power Electronics.

[2]  Xinbo Ruan,et al.  Hybrid Full-Bridge Three-Level LLC Resonant Converter- A Novel DC-DC Converter Suitable for Fuel Cell Power System , 2005, 2005 IEEE 36th Power Electronics Specialists Conference.

[3]  Ray-Lee Lin,et al.  Design criteria for resonant tank of LLC DC-DC resonant converter , 2010, IECON 2010 - 36th Annual Conference on IEEE Industrial Electronics Society.

[4]  I. Batarseh,et al.  Operation Mode Analysis and Peak Gain Approximation of the LLC Resonant Converter , 2012, IEEE Transactions on Power Electronics.

[5]  Haibing Hu,et al.  A Modified High-Efficiency LLC Converter With Two Transformers for Wide Input-Voltage Range Applications , 2013, IEEE Transactions on Power Electronics.

[6]  Dongok Moon,et al.  New Interleaved Current-Fed Resonant Converter With Significantly Reduced High Current Side Output Filter for EV and HEV Applications , 2015, IEEE Transactions on Power Electronics.

[7]  Martin P. Foster,et al.  Analysis and Design of LLC Resonant Converters With Capacitor–Diode Clamp Current Limiting , 2015, IEEE Transactions on Power Electronics.

[8]  Milan M. Jovanovic,et al.  On-the-Fly Topology-Morphing Control—Efficiency Optimization Method for LLC Resonant Converters Operating in Wide Input- and/or Output-Voltage Range , 2016, IEEE Transactions on Power Electronics.

[9]  Alex Huang,et al.  A new wide input range high efficiency photovoltaic inverter , 2010, 2010 IEEE Energy Conversion Congress and Exposition.

[10]  P. Mattavelli,et al.  Simplified Optimal Trajectory Control (SOTC) for LLC Resonant Converters , 2013, IEEE Transactions on Power Electronics.

[11]  Haoyu Wang,et al.  Maximum Efficiency Point Tracking Technique for $LLC$-Based PEV Chargers Through Variable DC Link Control , 2014, IEEE Transactions on Industrial Electronics.

[12]  Bizhan Rashidian,et al.  Using LLC Resonant Converter for Designing Wide-Range Voltage Source , 2011, IEEE Transactions on Industrial Electronics.

[13]  Chunting Chris Mi,et al.  Design of LLC Resonant Converters Based on Operation-Mode Analysis for Level Two PHEV Battery Chargers , 2015, IEEE/ASME Transactions on Mechatronics.

[14]  Ned Mohan,et al.  Novel soft-switching DC-DC converter with full ZVS-range and reduced filter requirement. I. Regulated-output applications , 2001 .

[15]  Gun-Woo Moon,et al.  Novel Two-Phase Interleaved LLC Series-Resonant Converter Using a Phase of the Resonant Capacitor , 2009, IEEE Transactions on Industrial Electronics.

[16]  Z. Qian,et al.  Three level LLC series resonant DC/DC converter , 2004 .

[17]  X. Liao,et al.  Hybrid Phase-Shift-Controlled Three-Level and LLC DC–DC Converter With Active Connection at the Secondary Side , 2015, IEEE Transactions on Power Electronics.

[18]  F. Canales,et al.  Novel modulation method of a three-level isolated full-bridge LLC resonant DC-DC converter for wide-output voltage application , 2012, 2012 15th International Power Electronics and Motion Control Conference (EPE/PEMC).

[19]  Gang Yang,et al.  Double-Phase High-Efficiency, Wide Load Range High- Voltage/Low-Voltage LLC DC/DC Converter for Electric/Hybrid Vehicles , 2015, IEEE Transactions on Power Electronics.

[20]  Yousheng Wang,et al.  A Bidirectional Three-Level LLC Resonant Converter With PWAM Control , 2016, IEEE Transactions on Power Electronics.

[21]  Xiaoqiang Guo,et al.  Interleaved Boost-Integrated LLC Resonant Converter With Fixed-Frequency PWM Control for Renewable Energy Generation Applications , 2015, IEEE Transactions on Power Electronics.

[22]  Marian Craciun,et al.  Control Strategies for Wide Output Voltage Range LLC Resonant DC–DC Converters in Battery Chargers , 2014, IEEE Transactions on Vehicular Technology.

[23]  F. Canales,et al.  A wide input voltage and load output variations fixed-frequency ZVS DC/DC LLC resonant converter for high-power applications , 2002, Conference Record of the 2002 IEEE Industry Applications Conference. 37th IAS Annual Meeting (Cat. No.02CH37344).

[24]  Wuhua Li,et al.  Three-level frequency-doubling LLC resonant converter with high step-down ratio for high input voltage applications , 2014, 2014 IEEE Applied Power Electronics Conference and Exposition - APEC 2014.

[25]  Jun-Young Lee,et al.  An Isolated DC/DC Converter Using High-Frequency Unregulated $LLC$ Resonant Converter for Fuel Cell Applications , 2011, IEEE Transactions on Industrial Electronics.

[26]  Yan-Fei Liu,et al.  A Control Strategy and Design Method for Interleaved LLC Converters Operating at Variable Switching Frequency , 2014, IEEE Transactions on Power Electronics.

[27]  Gun-Woo Moon,et al.  Analysis and Design of a Three-Level LLC Series Resonant Converter for High- and Wide-Input-Voltage Applications , 2012, IEEE Transactions on Power Electronics.

[28]  F. Lee,et al.  LLC resonant converter for front end DC/DC conversion , 2002, APEC. Seventeenth Annual IEEE Applied Power Electronics Conference and Exposition (Cat. No.02CH37335).

[29]  Haoyu Wang,et al.  Design and Analysis of a Full-Bridge LLC-Based PEV Charger Optimized for Wide Battery Voltage Range , 2014, IEEE Transactions on Vehicular Technology.