Efficient detection of delamination in multilayered structures using ultrasonic guided wave EMATs

Abstract This paper presents an efficient method for the detection of delamination using a combined technology of ultrasonic guided wave and electromagnetic acoustic transducer (EMAT). The material for inspection studied in this paper is a three-layered brass/copper/brass metal composite for coin stocks. We first observed a cyclic behavior of wave sensitivity to delamination width in the experiment. This observation is then confirmed with finite element simulation. We found out that the cyclic behavior is related to the phase velocity of the converted wave modes in the two subsystems after delamination. To compensate for the cyclic behavior, two wave modes are used in an industrial inspection system to ensure effective detection of delamination in the composite sample. The inspection speed achieved with this EMAT inspection system is 1.8 m2/s.

[1]  P. Cawley,et al.  The interaction of Lamb waves with delaminations in composite laminates , 1993 .

[2]  J. Rose Ultrasonic Waves in Solid Media , 1999 .

[3]  P. Wilcox,et al.  The excitation and detection of Lamb waves with planar coil electromagnetic acoustic transducers , 2005, IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control.

[4]  Ivan Bartoli,et al.  Ultrasonic guided wave monitoring of composite wing skin-to-spar bonded joints in aerospace structures , 2005 .

[5]  Joseph L. Rose,et al.  Multifeature optimization of guided wave modes for structural health monitoring of composites , 2007 .

[6]  Rachel S. Edwards,et al.  Shear wave generation using a spiral electromagnetic acoustic transducer , 2006 .

[7]  B. Auld,et al.  Acoustic fields and waves in solids , 1973 .

[8]  G. Busse,et al.  Air-coupled ultrasound inspection of various materials. , 2002, Ultrasonics.

[9]  Joseph L. Rose,et al.  Rapid Inspection of Composite Skin-Honeycomb Core Structures with Ultrasonic Guided Waves , 2003 .

[10]  Hirotsugu Ogi,et al.  EMATS for science and industry , 2003 .

[11]  C. Glorieux,et al.  Lamb mode conversion in an absorptive bi-layer with a delamination , 2005 .

[12]  C. Scarponi,et al.  Ultrasonic Detection of Delaminations on Composite Materials , 1997 .

[13]  S. Rokhlin Lamb wave interaction with lap-shear adhesive joints : theory and experiment , 1991 .

[14]  M.J.S. Lowe,et al.  Matrix techniques for modeling ultrasonic waves in multilayered media , 1995, IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control.

[15]  J. Rose,et al.  Guided wave dispersion curves for a bar with an arbitrary cross-section, a rod and rail example. , 2003, Ultrasonics.

[16]  Takahiro Hayashi,et al.  Multiple reflections of Lamb waves at a delamination. , 2002, Ultrasonics.

[17]  Christ Glorieux,et al.  Lamb mode conversion in a plate with a delamination , 2004 .