Research of Anti-Extrusion Process for Cylinder of Spray-Formed Ultra-High Strength Aluminum Alloy

Anti-extrusion process for the cylinder of spray-formed ultra-high strength aluminum alloy is researched in this paper. The spray-formed 7xxx aluminum alloy is treated by a two-step homogenization treatment (440 °C / 12h + 472 °C / 24h) after hot isostatic pressing (HIP), and then hot compression tests are carried out for getting the stress-strain relationship under different forming conditions. Anti-extrusion process for the cylinder is improved including changing the shape of mould and billet, and numerical simulation is used for researching the anti-extrusion process. According to the distribution of strain-effective, it can be seen that the improved scheme of anti-extrusion process can get more deformation than the common scheme at the bottom. The result of anti-extrusion experiments shows that the microstructure is evenly distributed across the cylinder under the improved scheme.