Towards a design process for materials supply systems

Purpose – The objective of this research is to develop a structure for a materials supply systems (MSSs) design process to be used during product development projects (PDPs).Design/methodology/approach – The research is based on a qualitative study at a first tier supplier in the automotive industry. Empirical data were gathered over the course of one year and analysed by means of a previously developed MSSs design model and the company's product development phases.Findings – A structure for a MSSs design process has been developed, based on the following four phases: planning, concept development, system‐level design and detail design.Research limitations/implications – Future research could further develop the structure discussed in this paper and complement it with engineering tools for use during the design process.Practical implications – The results underline the importance of a MSSs design process and emphasise that such a process should cover activities at an early stage of PDPs. Moreover, the nec...

[1]  Kristina Säfsten Evaluation of assembly systems : An exploratory study of evaluation , 2002 .

[2]  Svetan Ratchev,et al.  The changing relationship between production and inventory examined in a concurrent engineering context , 2003 .

[3]  S. Dowlatshahi The role of logistics in concurrent engineering , 1996 .

[4]  Robert W. Lucky,et al.  Clock speed [Reflections] , 1998 .

[5]  Stefan H. Thomke,et al.  The Effect of 'Front-Loading' Problem-Solving on Product Development Performance , 2000 .

[6]  Mats I Johansson,et al.  Packaging as a Carrier of Materials Flow Effectiveness. Volume 4: Transport Management , 1996 .

[7]  Mats I. Johansson,et al.  Materials supply systems design in product development projects , 2006 .

[8]  Peter Fredriksson,et al.  Sourcing trends in the car industry - a survey of car manufacturers' and suppliers' strategies and relations , 2002 .

[9]  Caroline Bramklev Concurrent Development of Product and Packaging - Towards an Integrated Development Procedure , 2003 .

[10]  Karl T. Ulrich,et al.  Product Design and Development , 1995 .

[11]  Kim B. Clark,et al.  Product development performance : strategy, organization, and management in the world auto industry / Kim B. Clark, Tahahiro Fujimoto , 1991 .

[12]  Bin Wu Manufacturing Systems Design and Analysis , 1991 .

[13]  Preston G. Smith,et al.  Developing products in half the time: new rules, new tools 10 [Book Review] , 1997, IEEE Engineering Management Review.

[14]  Wolfgang Beitz,et al.  Engineering Design: A Systematic Approach , 1984 .

[15]  David Bennett,et al.  Market-Focused Production Systems: Design and Implementation , 1993 .

[16]  Anders Larsson Proximity matters? : geographical aspects of changing strategies in automotive subcontracting relationships : the case of domestic suppliers to Volvo Torslanda assembly plant , 1999 .

[17]  Reuven Karni,et al.  Expert system approaches to the selection of materials handling and transfer equipment , 1994 .

[18]  Preston G. Smith,et al.  Developing products in half the time , 1995 .

[19]  Manus Rungtusanatham,et al.  Coordinating product design, process design, and supply chain design decisions: Part A: Topic motivation, performance implications, and article review process , 2005 .

[20]  Steven C. Wheelwright,et al.  Revolutionizing Product Development: Quantum Leaps in Speed, Efficiency and Quality , 1992 .

[21]  B. Wu,et al.  Manufacturing systems design and analysis : context and techniques , 1994 .

[22]  Andrew Sayer,et al.  Method in Social Science: A Realist Approach , 1984 .

[23]  John W. Henke Strategic Selling in the Age of Modules and Systems , 2000 .

[24]  Mark Ferguson,et al.  Evaluation of postponement structures to accommodate mass customization , 2005 .

[25]  Shad Dowlatshahi,et al.  A modeling approach to logistics in concurrent engineering , 1999, Eur. J. Oper. Res..

[26]  Christoph H. Loch,et al.  Exchanging Preliminary Information in Concurrent Engineering: Alternative Coordination Strategies , 2002, Organ. Sci..

[27]  G. Tomas,et al.  A Research Agenda for the Nexus of Product Development and Supply Chain Management Processes , 2003 .