How the reverse supply chain impacts the firm’s financial performance: A manufacturer’s perspective

Purpose Although manufacturers have traditionally viewed reverse supply chain (RSC) activities as a costly nuisance, more recent research has found that the RSC can contribute to the firm’s financial performance. The purpose of this paper is to identify how the RSC can contribute to the firm’s financial performance and examine the exogenous contingency factors decisive for the contribution’s size. Because the exogenous factors are outside the control of the firm’s operations and supply chain management, the factors influence the RSC’s financial contribution irrespective of managerial policies and design decisions. Design/methodology/approach The paper applies a systematic literature review using the sequence of planning the review, searching and screening literature, extracting information from the selected literature, and synthesizing and analyzing findings. In total, 112 papers were included. Findings The study has identified 15 distinct opportunities for RSC-contribution to the firm’s financial performance. The study has identified 56 contingency factors. These are related to market segmentation, customer behavior, product design, and the firm’s distributor network. The study includes an interrelationship network between factors and the RSC’s contribution. Practical implications For managers, the paper shows how the RSC can increase the firm’s financial performance and which contingency factors determine whether operating a RSC will be financially viable if implemented. Originality/value While extant literature includes several reviews about RSC-related managerial policies and design decisions, this paper contains the very first collection of RSC-contribution opportunities available to manufacturers as well as the first review of exogenous contingency factors.

[1]  Rainer Kleber,et al.  The Role of Perceived Quality Risk in Pricing Remanufactured Products , 2017 .

[2]  Georges Zaccour,et al.  Incentive strategies for an optimal recovery program in a closed-loop supply chain , 2014, Eur. J. Oper. Res..

[3]  Kwok Hung Lau,et al.  Reverse logistics in the electronic industry of China: a case study , 2009 .

[4]  Arshinder Kaur,et al.  Allocation of external returns of different quality grades to multiple stages of a closed loop supply chain , 2015 .

[5]  Christos Zikopoulos,et al.  On the effect of quality overestimation in remanufacturing , 2010 .

[6]  Marc Salomon,et al.  Strategic Issues in Product Recovery Management , 1995 .

[7]  Nachiappan Subramanian,et al.  Viability of remanufacturing practice: a strategic decision making framework for Chinese auto-parts companies , 2015 .

[8]  Kuldip Singh Sangwan,et al.  Closed loop supply chain network design and optimisation using fuzzy mixed integer linear programming model , 2014 .

[9]  Roland Geyer,et al.  Supply Loops and Their Constraints: The Industrial Ecology of Recycling and Reuse , 2004 .

[10]  Christos Zikopoulos,et al.  Impact of uncertainty in the quality of returns on the profitability of a single-period refurbishing operation , 2007, Eur. J. Oper. Res..

[11]  Atalay Atasu,et al.  Remanufacturing, Third-Party Competition, and Consumers' Perceived Value of New Products , 2012, Manag. Sci..

[12]  Saman Hassanzadeh Amin,et al.  A multi-objective facility location model for closed-loop supply chain network under uncertain demand and return , 2013 .

[13]  Chiara Gobbi,et al.  Designing the reverse supply chain: the impact of the product residual value , 2011 .

[14]  W. C. Benton,et al.  Determining core acquisition quantities when products have long return lags , 2014 .

[15]  Leo Kroon,et al.  Returnable containers: an example of reverse logistics , 1995 .

[16]  Ronald S. Tibben-Lembke,et al.  Going Backwards: Reverse Logistics Trends and Practices , 1999 .

[17]  Pankaj Dutta,et al.  A system dynamics framework for integrated reverse supply chain with three way recovery and product exchange policy , 2013, Comput. Ind. Eng..

[18]  Necati Aras,et al.  Locating collection centers for distance- and incentive-dependent returns , 2008 .

[19]  Thomas Spengler,et al.  Special Section: Closed-Loop Supply Chains: Practice and Potential: Strategic Management of Spare Parts in Closed-Loop Supply Chains - A System Dynamics Approach , 2003, Interfaces.

[20]  Gilvan C. Souza Closed-Loop Supply Chains: A Critical Review, and Future Research , 2013, Decis. Sci..

[21]  Rainer Kleber,et al.  An Advanced Heuristic for Multiple‐Option Spare Parts Procurement after End‐of‐Production , 2013 .

[22]  Yu Zhou,et al.  Does the Entry of Third-Party Remanufacturers Always Hurt Original Equipment Manufacturers? , 2015, Decis. Sci..

[23]  Ramanath Subramanyam,et al.  Key Factors in the Market for Remanufactured Products , 2012, Manuf. Serv. Oper. Manag..

[24]  W. C. Benton,et al.  Forecasting Product Returns for Remanufacturing Operations , 2012, Decis. Sci..

[25]  D. Tranfield,et al.  Developing Design Propositions through Research Synthesis , 2008 .

[26]  Jacquetta Lee,et al.  The hibernating mobile phone: Dead storage as a barrier to efficient electronic waste recovery. , 2017, Waste management.

[27]  Kazuhiro Asakawa,et al.  Pushing Scientists into the Marketplace: Promoting Science Entrepreneurship , 2004 .

[28]  Jo van Nunen,et al.  Special Section: Closed-Loop Supply Chains: Practice and Potential: Integrating Closed-Loop Supply Chains and Spare-Parts Management at IBM , 2002, Interfaces.

[29]  Diane A. Mollenkopf,et al.  Natural resource scarcity and the closed‐loop supply chain: a resource‐advantage view , 2013 .

[30]  D. Tranfield,et al.  Producing a systematic review. , 2009 .

[31]  J. Framiñan,et al.  Closed-loop supply chains: What reverse logistics factors influence performance? , 2016 .

[32]  Benjamin T. Hazen,et al.  Diffusion of green supply chain management: Examining perceived quality of green reverse logistics , 2011 .

[33]  Ian M. Langella Heuristics for demand-driven disassembly planning , 2007, Comput. Oper. Res..

[34]  Aldo Roberto Ometto,et al.  Ecodesign methods focused on remanufacturing , 2010 .

[35]  V. Daniel R. Guide,et al.  OR FORUM - The Evolution of Closed-Loop Supply Chain Research , 2009, Oper. Res..

[36]  N. Carr Bob's meltdown. , 2002, Harvard Business Review.

[37]  L. N. Van Wassenhove,et al.  Concurrent product and closed-loop supply chain design with an application to refrigerators , 2003 .

[38]  V. Daniel R. Guide,et al.  The Potential for Cannibalization of New Products Sales by Remanufactured Products , 2010, Decis. Sci..

[39]  Geraldo Ferrer,et al.  Value of information in remanufacturing complex products , 2004 .

[40]  Patroklos Georgiadis,et al.  Flexible long-term capacity planning in closed-loop supply chains with remanufacturing , 2013, Eur. J. Oper. Res..

[41]  Benjamin T. Hazen,et al.  The role of ambiguity tolerance in consumer perception of remanufactured products , 2012 .

[42]  Christos Zikopoulos,et al.  Remanufacturing lotsizing with stochastic lead-time resulting from stochastic quality of returns , 2017, Int. J. Prod. Res..

[43]  V. Daniel R. Guide,et al.  Optimal pricing for new and remanufactured products , 2015 .

[44]  Scott Webster,et al.  Competitive strategy in remanufacturing and the impact of take-back laws , 2007 .

[45]  P. Jacobsen,et al.  How the reverse supply chain contributes to a firm’s competitive strategy: a strategic alignment perspective , 2018 .

[46]  Mohamad Y. Jaber,et al.  How many times to remanufacture , 2013 .

[47]  Baptiste Lebreton,et al.  A quantitative approach to assessing the profitability of car and truck tire remanufacturing , 2006 .

[48]  L. Beril Toktay,et al.  Market Segmentation and Product Technology Selection for Remanufacturable Products , 2005, Manag. Sci..

[49]  P. Jacobsen,et al.  Determining the total cost of reverse supply chain operations for original equipment manufacturers , 2014 .

[50]  Hasan Hosseini-Nasab,et al.  A hybrid approach to support recovery strategies (A case study) , 2016 .

[51]  Benjamin T. Hazen,et al.  Reverse logistics in Malaysia: The Contingent role of institutional pressure , 2015 .

[52]  Cheng-Han Wu,et al.  Competitive remanufacturing strategy and take-back decision with OEM remanufacturing , 2016, Comput. Ind. Eng..

[53]  Peter Jacobsen,et al.  Revenue in reverse? An examination of reverse supply chain enabled revenue streams , 2016 .

[54]  Yacan Wang,et al.  Understanding the purchase intention towards remanufactured product in closed-loop supply chains: An empirical study in China , 2013 .

[55]  J. Stock,et al.  MANY HAPPY (PRODUCT) RETURNS , 2002 .

[56]  Luk N. Van Wassenhove,et al.  So What If Remanufacturing Cannibalizes My New Product Sales? , 2010 .

[57]  Kannan Govindan,et al.  Reverse logistics and closed-loop supply chain: A comprehensive review to explore the future , 2015, Eur. J. Oper. Res..

[58]  Luk N. Van Wassenhove,et al.  The Economics of Remanufacturing Under Limited Component Durability and Finite Product Life Cycles , 2007, Manag. Sci..

[59]  Shad Dowlatshahi,et al.  Developing a Theory of Reverse Logistics , 2000, Interfaces.

[60]  Tamer Boyacı,et al.  The effect of categorizing returned products in remanufacturing , 2004 .

[61]  V. Guide,et al.  Closed‐Loop Supply Chains: An Introduction to the Feature Issue (Part 1) , 2006 .

[62]  Kannan Govindan,et al.  A review of reverse logistics and closed-loop supply chains: a Journal of Cleaner Production focus , 2017 .

[63]  S. Seuring,et al.  End-of-life returns of long-lived products from end customer—insights from an ideally set up closed-loop supply chain , 2007 .

[64]  Çerag Pinçe,et al.  Extracting Maximum Value from Consumer Returns: Allocating Between Remarketing and Refurbishing for Warranty Claims , 2016, Manuf. Serv. Oper. Manag..

[65]  Johnny Saldaña,et al.  Qualitative Data Analysis: A Methods Sourcebook. Third Edition. , 2014 .

[66]  Yenchun Jim Wu,et al.  Salient task environment, reverse logistics and performance , 2015 .

[67]  Luc Muyldermans,et al.  Hewlett-Packard Company Unlocks the Value Potential from Time-Sensitive Returns , 2005, Interfaces.

[68]  Gilvan C. Souza,et al.  Reverse Supply Chains for Commercial Returns , 2004 .

[69]  Hing Kai Chan,et al.  A framework of reverse logistics for the automobile industry , 2012 .

[70]  Paul T. Bryant,et al.  Examining the impact of reverse logistics disposition strategies , 2008 .

[71]  S. Mitra Revenue management for remanufactured products , 2007 .

[72]  Vedat Verter,et al.  Investing in reusability of products of uncertain remanufacturing cost: The role of inspection capabilities , 2012 .

[73]  V. Daniel R. Guide,et al.  The Reverse Supply Chain , 2002 .

[74]  Seyed Jafar Sadjadi,et al.  Robust optimal dynamic production/pricing policies in a closed-loop system , 2013 .

[75]  Debabrata Das,et al.  Design and planning of a closed-loop supply chain with three way recovery and buy-back offer , 2016 .

[76]  Pankaj Dutta,et al.  Design and analysis of a closed-loop supply chain in presence of promotional offer , 2015 .

[77]  Harold Krikke,et al.  Revealing an invisible giant: A comprehensive survey into return practices within original (closed-loop) supply chains , 2013 .

[78]  Minglun Ren,et al.  Closed-loop supply chain coordination strategy for the remanufacture of patented products under competitive demand , 2016 .

[79]  Chong Li An integrated approach to evaluating the production system in closed-loop supply chains , 2013 .

[80]  Luk N. Van Wassenhove,et al.  Product Reuse Economics in Closed‐Loop Supply Chain Research , 2008 .

[81]  Kut C. So,et al.  Managing a closed-loop supply system with random returns and a cyclic delivery schedule , 2016, Eur. J. Oper. Res..

[82]  Jacqueline M. Bloemhof,et al.  Market prices of remanufactured, used and new items: Evidence from eBay , 2012 .

[83]  G. Kannan,et al.  Analysis of closed loop supply chain using genetic algorithm and particle swarm optimisation , 2009 .

[84]  Xiang Li,et al.  An incentive model for closed-loop supply chain under the EPR law , 2014, J. Oper. Res. Soc..

[85]  Ismail Serdar Bakal,et al.  Effects of Random Yield in Remanufacturing with Price‐Sensitive Supply and Demand , 2006 .

[86]  Jack C. P. Su,et al.  Impact of product proliferation on the reverse supply chain , 2013 .

[87]  Christian F. Durach,et al.  A New Paradigm for Systematic Literature Reviews in Supply Chain Management , 2017 .

[88]  D. Borsboom,et al.  The Theoretical Status of Latent Variables , 2003 .

[89]  Yu Zhou,et al.  The bright side of manufacturing–remanufacturing conflict in a decentralised closed-loop supply chain , 2013 .

[90]  O. Mont,et al.  A new business model for baby prams based on easing and product remanufacturing , 2006 .

[91]  Yu Xiong,et al.  Manufacturer-remanufacturing vs supplier-remanufacturing in a closed-loop supply chain , 2016 .

[92]  P. Bloom,et al.  Choosing the Right Green Marketing Strategy , 2004 .

[93]  L. B. Toktay,et al.  Joint Life‐Cycle Dynamics of New and Remanufactured Products , 2006 .

[94]  Ata Allah Taleizadeh,et al.  Stochastic integrated manufacturing and remanufacturing model with shortage, rework and quality based return rate in a closed loop supply chain , 2017 .

[95]  D. Rousseau,et al.  Evidence in Management and Organizational Science: Assembling the Field's Full Weight of Scientific Knowledge through Syntheses , 2008 .

[96]  Joseph R. Huscroft,et al.  Reverse logistics: past research, current management issues, and future directions , 2013 .

[97]  Claver Diallo,et al.  Developing a bi-objective model of the closed-loop supply chain network with green supplier selection and disassembly of products: The impact of parts reliability and product greenness on the recovery network , 2015 .

[98]  Benjamin T. Hazen,et al.  Consumer product knowledge and intention to purchase remanufactured products , 2016 .

[99]  Reza Tavakkoli-Moghaddam,et al.  A dynamic pricing approach for returned products in integrated forward/reverse logistics network design , 2013 .

[100]  Ilias Vlachos Reverse logistics capabilities and firm performance: the mediating role of business strategy , 2016 .

[101]  Mitchell M. Tseng,et al.  Managing component reuse in remanufacturing under product diffusion dynamics , 2017 .

[102]  Kenichi Nakashima,et al.  Enhancing value in reverse supply chains by sorting before product recovery , 2012 .

[103]  Marko Bastl,et al.  Strategic responses to power dominance in buyer-supplier relationships , 2015 .

[104]  A. Kaikati,et al.  Stealth Marketing: How to Reach Consumers Surreptitiously , 2004 .

[105]  Samar K. Mukhopadhyay,et al.  Reverse logistics in e‐business , 2004 .

[106]  Shad Dowlatshahi,et al.  A cost-benefit analysis for the design and implementation of reverse logistics systems: case studies approach , 2010 .

[107]  K. Govindan,et al.  Reverse and closed loop supply chain coordination by considering government role , 2017 .

[108]  Juliana Hsuan,et al.  Towards sustainable consumption and production: Competitive pricing of modular products for green consumers , 2017 .

[109]  Mehdi Amini,et al.  Designing a reverse logistics operation for short cycle time repair services , 2005 .

[110]  Pankaj Dutta,et al.  Performance analysis of a closed-loop supply chain with incentive-dependent demand and return , 2016 .

[111]  D. G. Weeks,et al.  Linear structural equations with latent variables , 1980 .

[112]  Mark Ferguson,et al.  Remanufacturing and the component commonality decision , 2013 .

[113]  Vedat Verter,et al.  Supply chain design for unlocking the value of remanufacturing under uncertainty , 2015, Eur. J. Oper. Res..

[114]  Ieke le Blanc,et al.  Product Modularity and the Design of Closed-Loop Supply Chains , 2004 .

[115]  Abdelhakim Khatab,et al.  State of the art review of quality, reliability and maintenance issues in closed-loop supply chains with remanufacturing , 2017, Int. J. Prod. Res..

[116]  A. Tan,et al.  Improving the performance of a computer company in supporting its reverse logistics operations in the Asia‐Pacific region , 2003 .