Screen printed thick film nickel-silicon interaction

Abstract This paper reports the interaction of screen printed thick film nickel with N-Si (100), 3–6 Ωcm resistivity both unoxidised and oxidised with windows defined into it. The nickel film after printing was air dried at 150°C for 10 min and finally air fired at 550, 650, 750 and 850°C in a conveyor furnace with 60 min cycle. The high temperature firing yielded the minimum sheet resistance of 55 mΩ/. The barrier heights and the ideality factors were 0.74, 1.5; 0.70, 1.0; 0.69, 1.0; and 0.73, 2.8 at the above temperatures. The contact resistance was found to be lowest, i.e. 90 Ωcm 2 at the firing temperature of 850°C. The SEM combined with EDS of the top surface and the cross sections of the interface revealed (1) the lead from the printed line flows by 40 μm and 100 μm at firing temperatures of 750 and 850°C respectively, (2) the interface reaction zone consisting of Ni 2 Si is uniform and is 1 μm thick. However, at 850°C a few V-grooves 5 μm × 5 μm filled with lead and nickel are generated. The possible applications of the interactions are suggested.

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