Lactic acid production from recycled paper sludge by simultaneous saccharification and fermentation

Abstract Concentrated sludge generated in large amounts by the wastewater treatment facilities of recycling paper plants raises a serious disposal problem requiring urgent solution. This recycled paper sludge (RPS) is an industrial waste with high polysaccharide content. As previously demonstrated, cellulosic and hemicellulosic fractions of RPS can be completely converted by enzymatic hydrolysis (using Celluclast ® 1.5 L with Novozym ® 188) into the constitutive glucose and xylose. These monosaccharides can be used on fermentation media to obtain a variety of products, such as lactic acid, which has an expanding market as precursor of biodegradable polylactides. Hence the purpose of the present work is to evaluate the performance of RPS as feedstock for fermentative production of lactic acid (LA) with Lactobacillus rhamnosus ATCC 7469, a very efficient lactic acid bacterium. Maximum production of lactic acid from RPS was obtained by performing the hydrolysis and fermentation steps simultaneously on medium supplemented with MRS components and calcium carbonate. L. rhamnosus produced 73 g L −1 of lactic acid, corresponding to a maximum productivity of 2.9 g L −1  h −1 , with 0.97 g LA produced per g of carbohydrates on initial substrate. A process simplification was also implemented by minimizing RPS supplementation and suppressing Novozym cellobiase addition.

[1]  D. Gokhale,et al.  Lactic acid production from waste sugarcane bagasse derived cellulose , 2007 .

[2]  R. J. Straub,et al.  Lactic acid production by simultaneous saccharification and fermentation of alfalfa fiber. , 2001, Journal of bioscience and bioengineering.

[3]  Warren Mabee,et al.  Biorefining of softwoods using ethanol organosolv pulping: preliminary evaluation of process streams for manufacture of fuel-grade ethanol and co-products. , 2005, Biotechnology and bioengineering.

[4]  J. Parajó,et al.  D‐Lactic acid production from waste cardboard , 2005 .

[5]  F. Girio,et al.  Conversion of recycled paper sludge to ethanol by SHF and SSF using Pichia stipitis , 2008 .

[6]  A. Amrane,et al.  Growth and lactic acid production coupling for Lactobacillus helveticus cultivated on supplemented whey: influence of peptidic nitrogen deficiency , 1997 .

[7]  Guido Zacchi,et al.  An economic evaluation of the fermentative production of lactic acid from wheat flour , 2000 .

[8]  K. Nakasaki,et al.  Effects of intermittent addition of cellulase for production of L-lactic acid from wastewater sludge by simultaneous saccharification and fermentation. , 2003, Biotechnology and bioengineering.

[9]  Y. Y. Lee,et al.  Product inhibition in simultaneous saccharification and fermentation of cellulose into lactic acid , 1999, Biotechnology Letters.

[10]  E. W. V. van Niel,et al.  Environmental factors influencing growth of and exopolysaccharide formation by Pediococcus parvulus 2.6. , 2006, International journal of food microbiology.

[11]  G. Goma,et al.  Growth and lactic acid production by Lactobacillus casei ssp. rhamnosus in batch and membrane bioreactor: influence of yeast extract and Tryptone enrichment , 2004, Biotechnology Letters.

[12]  L. Rodrigues,et al.  Low-cost fermentative medium for biosurfactant production by probiotic bacteria , 2006 .

[13]  J. Parajó,et al.  Lactic acid production from corn cobs by simultaneous saccharification and fermentation : a mathematical interpretation , 2004 .

[14]  Francisco A. Riera,et al.  Economic evaluation of an integrated process for lactic acid production from ultrafiltered whey , 2007 .

[15]  D. Colavizza,et al.  Examination of Lactobacillus plantarum lactate metabolism side effects in relation to the modulation of aeration parameters , 2006, Journal of applied microbiology.

[16]  Y. Koo,et al.  Modeling and simulation of simultaneous saccharification and fermentation of paper mill sludge to lactic acid , 2005 .

[17]  J. Rincón,et al.  Kinetics of Lactic Acid Fermentation by Lactobacillus delbrueckii Grown on Beet Molasses , 1997 .

[18]  K. Shimizu,et al.  Performance improvement of lactic acid fermentation by multistage extractive fermentation , 1996 .

[19]  Y. Zhuang,et al.  Development of a continuous cell-recycle fermentation system for production of lactic acid by Lactobacillus paracasei , 2006 .

[20]  S Schmidt,et al.  Production of lactic acid from wastepaper as a cellulosic feedstock , 1997, Journal of Industrial Microbiology and Biotechnology.

[21]  Bo Jin,et al.  Production of lactic acid and byproducts from waste potato starch by Rhizopus arrhizus: role of nitrogen sources , 2007 .

[22]  J. Parajó,et al.  Multi-step feeding systems for lactic acid production by simultaneous saccharification and fermentation of processed wood , 2000 .

[23]  K. Shanmugam,et al.  Simultaneous Saccharification and Co‐Fermentation of Crystalline Cellulose and Sugar Cane Bagasse Hemicellulose Hydrolysate to Lactate by a Thermotolerant Acidophilic Bacillus sp. , 2005, Biotechnology progress.

[24]  C. Nolasco-Hipólito,et al.  Synchronized fresh cell bioreactor system for continuous L-(+)-lactic acid production using Lactococcus lactis IO-1 in hydrolysed sago starch. , 2002, Journal of bioscience and bioengineering.

[25]  Kailas L. Wasewar,et al.  Separation of lactic acid : Recent advances , 2005 .

[26]  Y. Koo,et al.  Production of lactic acid from paper sludge by simultaneous saccharification and fermentation. , 2004, Advances in biochemical engineering/biotechnology.

[27]  Susann Thomas Production of lactic acid from pulp mill solid waste and xylose using Lactobacillus delbrueckii (NRRL B445) , 2000, Applied biochemistry and biotechnology.

[28]  R. P. John,et al.  Fermentative production of lactic acid from biomass: an overview on process developments and future perspectives , 2007, Applied Microbiology and Biotechnology.

[29]  H. Honda,et al.  Effective Lactic Acid Production by Two-Stage Extractive Fermentation , 1995 .

[30]  R. P. John,et al.  Simultaneous saccharification and L-(+)-lactic acid fermentation of protease-treated wheat bran using mixed culture of lactobacilli , 2006, Biotechnology Letters.

[31]  G. L. Miller Use of Dinitrosalicylic Acid Reagent for Determination of Reducing Sugar , 1959 .

[32]  S. Harsa,et al.  Batch production of L(+) lactic acid from whey by Lactobacillus casei (NRRL B-441) , 2004 .

[33]  Abdeltif Amrane,et al.  Influence of yeast extract concentrationon batch cultures of Lactobacillus helveticus: growth and production coupling , 1998 .

[34]  Ana Belén Moldes,et al.  Revalorization of hemicellulosic trimming vine shoots hydrolyzates trough continuous production of lactic acid and biosurfactants by L. pentosus , 2007 .

[35]  Hofvendahl,et al.  Factors affecting the fermentative lactic acid production from renewable resources(1). , 2000, Enzyme and microbial technology.

[36]  Hélène Roux-de Balmann,et al.  Investigation of nanofiltration as a purification step for lactic acid production processes based on conventional and bipolar electrodialysis operations , 2006 .

[37]  Qunhui Wang,et al.  Enzymatic hydrolysis of pretreated soybean straw , 2007 .

[38]  J. Parajó,et al.  Production of lactic acid from lignocellulose in a single stage of hydrolysis and fermentation , 1997 .