A methodology for evaluating cleaner production in the stone processing industry: case study of a Shandong stone processing firm

Abstract The implementation of Cleaner Production (CP) is a strategy for achieving a corporate's sustainable development and therefore is an important instrument for improving environmental performance. Due to the rapid economic development and urbanization in China, the stone processing industry is developing fast, resulting in several environmental problems. The stone processing sector has begun to implement the CP technologies and practices to tackle with environmental problems caused by the production process. However, the evaluation methodologies of the effectiveness of CP implementation in this sector have rarely been examined in the literature. This paper proposed a CP evaluation system that enables decision-makers to quantitatively evaluate the effectiveness of CP in the stone processing industry. A three-level framework was structured with 6 first-grade indicators and 24 sub-indicators according to the context and characteristics of the stone processing production. And the evaluation criteria were closely related to the laws, rules, regulations and discharge standards in China as well as the current CP technology level. Using analytical hierarchy process and fuzzy membership degree analysis, the weights of each indicators were determined, and evaluation results were achieved. Moreover, the evaluation methodology was verified to be reasonable and practical in the case study of a stone processing firm in Shandong Province. The entire and detailed assessment results demonstrate that the evaluation methodology is helpful in providing guidelines for the implementation of CP strategy in the industry of stone processing.

[1]  Yunhua Xu,et al.  Utilization of muscovite granite waste in the manufacture of ceramic tiles , 2011 .

[2]  Janusz Konstanty,et al.  Theoretical analysis of stone sawing with diamonds , 2002 .

[3]  Conrad Luttropp,et al.  EcoDesign: what's happening? An overview of the subject area of EcoDesign and of the papers in this special issue , 2006 .

[4]  Ahmed Abu Hanieh,et al.  Sustainable development of stone and marble sector in Palestine , 2014 .

[5]  Leo Baas,et al.  Cleaner production: beyond projects , 1995 .

[6]  G. Ganesh Prabhu,et al.  Strength and durability properties of concrete made with granite industry waste , 2013 .

[7]  Ji Wang China's national cleaner production strategy , 1999 .

[8]  H. Akbulut,et al.  Investigation of using granite sludge as filler in bituminous hot mixtures , 2012 .

[9]  Li Jia,et al.  A methodology for assessing cleaner production in the vanadium extraction industry , 2014 .

[10]  Anthony S.F. Chiu,et al.  Fuzzy AHP-based study of cleaner production implementation in Taiwan PWB manufacturer , 2009 .

[11]  Nemésio Neves Batista Salvador,et al.  Cleaner Production and Environmental Impact Assessment: a UK perspective , 2000 .

[12]  Ziad Mimi,et al.  Environmental management of the stone cutting industry. , 2009, Journal of environmental management.

[13]  Mousa S. Mohsen,et al.  Crossflow microfiltration of marble processing wastewaters , 2002 .

[14]  Weiqian Zhang,et al.  Environmental performance evaluation of implementing EMS (ISO 14001) in the coating industry: case study of a Shanghai coating firm , 2014 .

[15]  Bruno S. Silvestre,et al.  Are cleaner production innovations the solution for small mining operations in poor regions? The case of Padua in Brazil , 2014 .

[16]  Fernando A. Branco,et al.  High-Performance Concrete with Recycled Stone Slurry , 2007 .

[17]  Jovan Jovanovic,et al.  Introduction of cleaner production in the tank farm of the Pancevo Oil Refinery, Serbia , 2010 .

[18]  R. D. Toledo Filho,et al.  Sustainability perspective of marble and granite residues as concrete fillers , 2013 .

[19]  Nurdan Gunes Yılmaz,et al.  Process efficiency comparison of a sandwich-core sawblade and a conventional sawblade used in stone-machining , 2013 .

[20]  A. Silva,et al.  PROBLEMAS AMBIENTAIS DECORRENTES DA EXPLORAÇÃO DE ROCHAS ORNAMENTAIS NO MUNICÍPIO DE SANTO ANTÔNIO DE PÁDUA – RJ , 2012 .

[21]  Arun J. Basu,et al.  Industrial ecology framework for achieving cleaner production in the mining and minerals industry , 2006 .

[22]  Arnesh Telukdarie,et al.  A case study on artificial intelligence based cleaner production evaluation system for surface treatment facilities , 2006 .

[23]  Dolores Eliche-Quesada,et al.  Recycling of sawdust, spent earth from oil filtration, compost and marble residues for brick manufacturing , 2012 .

[24]  Gavin Hilson,et al.  Defining “cleaner production” and “pollution prevention” in the mining context , 2003 .

[25]  Tadeusz Fijał,et al.  An environmental assessment method for cleaner production technologies , 2007 .

[26]  Carol Boyle Cleaner production in New Zealand , 1999 .

[27]  R. M. Goktan,et al.  Investigation of marble machining performance using an instrumented block-cutter , 2005 .

[28]  P. Loganthurai,et al.  Optimization of operating schedule of machines in granite industry using evolutionary algorithms , 2014 .

[29]  Mark Hadfield,et al.  A sustainable product design model , 2006 .

[30]  Donald Huisingh,et al.  ‘Knowledge Collaboration & Learning for Sustainable Innovation’: an introduction to this special volume , 2013 .

[31]  Graziella Marras,et al.  Recovery of sawdust resulting from marble processing plants for future uses in high value-added products , 2014 .

[32]  E. Kalkan,et al.  Using marble wastes as a soil amendment for acidic soil neutralization. , 2014, Journal of environmental management.

[33]  Nicola Careddu,et al.  From landfill to water, land and life: The creation of the Centre for stone materials aimed at secondary processing , 2013 .

[34]  Joan Rieradevall,et al.  Environmental management of granite slab production from an industrial ecology standpoint , 2014 .

[35]  Tsuyoshi Fujita,et al.  The long-term impacts of air pollution control policy: historical links between municipal actions and industrial energy efficiency in Kawasaki City, Japan , 2013 .

[36]  S. Kahraman,et al.  Multifactorial fuzzy approach to the sawability classification of building stones , 2007 .

[37]  Xipeng Xu ADVANCES IN THE RESEARCH OF DIAMOND STONE SAWING , 2003 .

[38]  Otto Rentz,et al.  The reference installation approach for the techno-economic assessment of emission abatement options and the determination of bat according to the IPPC-directive , 2000 .

[39]  Guanghui Ma,et al.  Immobilized Triton X-100-assisted refolding of Green Fluorescent Protein-Tobacco Etch Virus protease fusion protein using β-cyclodextrin as the eluent , 2009 .

[40]  F. Chan,et al.  Global supplier development considering risk factors using fuzzy extended AHP-based approach , 2007 .

[41]  Valérie Laforest,et al.  Choosing cleaner and safer production practices through a multi-criteria approach , 2013 .

[42]  José M.F. Ferreira,et al.  Development of ceramic floor tile compositions based on quartzite and granite sludges , 2007 .

[43]  I Mergias,et al.  Multi-criteria decision aid approach for the selection of the best compromise management scheme for ELVs: the case of Cyprus. , 2007, Journal of hazardous materials.

[44]  C. Garcés‐Ayerbe,et al.  Barriers to the adoption of proactive environmental strategies , 2011 .

[45]  Bruno S. Silvestre,et al.  Managing stakeholder relations when developing sustainable business models: the case of the Brazilian energy sector , 2013 .

[46]  S. Lee,et al.  Recycling of crushed stone powder as a partial replacement for silica powder in extruded cement panels , 2014 .

[47]  Lotfi A. Zadeh,et al.  Fuzzy Sets , 1996, Inf. Control..

[48]  R Dijkmans,et al.  Methodology for selection of best available techniques (BAT) at the sector level , 2000 .

[49]  M. Martins,et al.  Marble stone processing powder residue as chemical adjuvant for the biologic treatment of acid mine drainage , 2009 .

[50]  T. L. Saaty A Scaling Method for Priorities in Hierarchical Structures , 1977 .

[51]  Radu-Emil Precup,et al.  A survey on industrial applications of fuzzy control , 2011, Comput. Ind..

[52]  Y. Zhang,et al.  A new metallurgical process for the clean utilization of chromite ore , 2014 .

[53]  Kasım Mermerdaş,et al.  Fresh and hardened characteristics of self compacting concretes made with combined use of marble powder, limestone filler, and fly ash , 2012 .

[54]  Yongsheng Gao,et al.  Cost-effective machining of granite by reducing tribological interactions , 2002 .

[55]  Nicola Careddu,et al.  Promoting ecological sustainable planning for natural stone quarrying. The case of the Orosei Marble Producing Area in Eastern Sardinia , 2011 .

[56]  Han Shi,et al.  Barriers to the implementation of cleaner production in Chinese SMEs: government, industry and expert stakeholders' perspectives , 2008 .

[57]  Eric W. Stein,et al.  A comprehensive multi-criteria model to rank electric energy production technologies , 2013 .

[58]  Pin-Yu Chu,et al.  A fuzzy AHP application in government-sponsored R&D project selection☆ , 2008 .

[59]  Gudolf Kjaerheim,et al.  Cleaner production and sustainability , 2005 .

[60]  Sissel A. Waage,et al.  Re-considering product design: a practical “road-map” for integration of sustainability issues , 2007 .

[61]  Zhe Tian,et al.  Application of a trapezoidal fuzzy AHP method for work safety evaluation and early warning rating of hot and humid environments , 2012 .