Abstract The failure probability of a system at an uncertain state can be estimated within a precise confidence interval using the Monte-Carlo sampling technique. Using this approach, the number of system parameters may be arbitrarily large, and the system may be non-linear and subject to random noise. For a given confidence level and interval, the number of required simulations can be exactly computed using the Beta Distribution. When failure probabilities are on the order of 1–10%, this technique becomes very inexpensive. In particular, 100 simulations are always sufficient for a failure estimate with a confidence interval of +/−10% at a 95% confidence level. In an engineering development process, this estimate limits the number of trials required to assess the robustness or reliability of high-dimensional and non-linear systems. When simulations are expensive, for example in vehicle crash development, using such a rule to minimize the number of trials can greatly reduce the expense and time invested in development.
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