Advancing manufacturing systems with big-data analytics: A conceptual framework

ABSTRACT With the intensive development and implementation of information and communication technologies in manufacturing, large amounts of heterogeneous data are now being generated, gathered and stored. Handling large amounts of complex data – often referred to as big data – represents a challenge as there are many new approaches, methods, techniques, and tools for data analytics that open up new possibilities for exploiting data by converting them into useful information and/or knowledge. However, the application of advanced data analytics in manufacturing lags behind in terms of penetration and diversity in comparison with other domains such as marketing, healthcare and business, meaning that the available data often remain unexploited. This paper proposes a new conceptual framework for systematically introducing big-data analytics into manufacturing systems. To this end, the paper defines a new stepwise procedure that identifies what knowledge and skills, and which reference models, software and hardware tools, are needed for the development, implementation and operation of data-analytics solutions in manufacturing systems. The feasibility of the proposed conceptual framework is demonstrated in a case study from an engineer-to-order company and by mapping the framework to several previous data-analytics projects.

[1]  Jiawei Liu,et al.  Next generation integrated smart manufacturing based on big data analytics, reinforced learning, and optimal routes planning methods , 2019, International journal of computer integrated manufacturing (Print).

[2]  Xiang Li,et al.  Randomized K-d tree ReliefF algorithm for feature selection in handling high dimensional process parameter data , 2016, 2016 IEEE 21st International Conference on Emerging Technologies and Factory Automation (ETFA).

[3]  Krzysztof Janowicz,et al.  Linked Data, Big Data, and the 4th Paradigm , 2013, Semantic Web.

[4]  Andrew Kusiak,et al.  Data-driven smart manufacturing , 2018, Journal of Manufacturing Systems.

[5]  Feng Xiang,et al.  A new manufacturing resources integration and sharing modes in big data environment , 2016, 2016 IEEE 11th Conference on Industrial Electronics and Applications (ICIEA).

[6]  Subhasish Mohanty,et al.  Online Stress Corrosion Crack Monitoring in Nuclear Reactor Components Using Active Ultrasonic Sensor Networks and Nonlinear System Identification: Data Fusion Based Big Data Analytics Approach , 2015 .

[7]  Simon Kind,et al.  Advanced Technologies in Life Cycle Engineering , 2014 .

[8]  Ray Y. Zhong,et al.  Visualization of RFID-enabled shopfloor logistics Big Data in Cloud Manufacturing , 2015, The International Journal of Advanced Manufacturing Technology.

[9]  Duck Bong Kim,et al.  A framework for interoperable sustainable manufacturing process analysis applications development , 2012, Proceedings Title: Proceedings of the 2012 Winter Simulation Conference (WSC).

[10]  M. Borins Holistic approach.. , 1979, Canadian family physician Medecin de famille canadien.

[11]  Zhixin Liu,et al.  Affective design using machine learning: a survey and its prospect of conjoining big data , 2018, Int. J. Comput. Integr. Manuf..

[12]  Jianbo Yu,et al.  Machinery fault diagnosis using joint global and local/nonlocal discriminant analysis with selective ensemble learning , 2016 .

[13]  Andreas König,et al.  Advanced multi-sensory process data analysis and on-line evaluation by innovative human-machine-based process monitoring and control for yield optimization in polymer film industry , 2016 .

[14]  Thorsten Wuest,et al.  Holistic approach to machine tool data analytics , 2018, Journal of Manufacturing Systems.

[15]  Remzi Seker,et al.  Big Data and virtualization for manufacturing cyber-physical systems: A survey of the current status and future outlook , 2016, Comput. Ind..

[16]  N. Suh Complexity in Engineering , 2005 .

[17]  Peter Loos,et al.  Realizing the Predictive Enterprise through Intelligent Process Predictions based on Big Data Analytics: A Case Study and Architecture Proposal , 2014, GI-Jahrestagung.

[18]  Thomas Reinartz,et al.  CRISP-DM 1.0: Step-by-step data mining guide , 2000 .

[19]  Di Li,et al.  A Big Data Centric Integrated Framework and Typical System Configurations for Smart Factory , 2016 .

[20]  Tze Leung Lai,et al.  Multiple Testing in Regression Models With Applications to Fault Diagnosis in the Big Data Era , 2017, Technometrics.

[21]  P. O'Donovan,et al.  Big data in manufacturing: a systematic mapping study , 2015, Journal of Big Data.

[22]  Ray Y. Zhong,et al.  A big data approach for logistics trajectory discovery from RFID-enabled production data , 2015 .

[23]  Henrik Madsen,et al.  Temporal knowledge discovery in big BAS data for building energy management , 2015 .

[24]  Christian Ramsauer,et al.  Profit Per Hour as a Target Process Control Parameter for Manufacturing Systems Enabled by Big Data Analytics and Industry 4.0 Infrastructure , 2017 .

[25]  Lidong Wang,et al.  Big Data in Cyber-Physical Systems, Digital Manufacturing and Industry 4.0 , 2016 .

[26]  Bo Hyun Kim,et al.  Cloud-based big data analytics platform using algorithm templates for the manufacturing industry , 2019, Int. J. Comput. Integr. Manuf..

[27]  Qingjin Peng,et al.  Using Big Data to Minimize Uncertainty Effects in Adaptable Product Design , 2015 .

[28]  Jianjun Tan,et al.  Intelligent photovoltaic monitoring based on solar irradiance big data and wireless sensor networks , 2015, Ad Hoc Networks.

[29]  Thomas J. Steenburgh,et al.  Motivating Salespeople: What Really Works , 2012, Harvard business review.

[30]  Ray Y. Zhong,et al.  Big Data for supply chain management in the service and manufacturing sectors: Challenges, opportunities, and future perspectives , 2016, Comput. Ind. Eng..

[31]  Nishant Kumar,et al.  Using big data to enhance the bosch production line performance: A Kaggle challenge , 2016, 2016 IEEE International Conference on Big Data (Big Data).

[32]  George Chryssolouris,et al.  Cloud-based Control of Thermal Based Manufacturing Processes , 2016 .

[33]  F BabiceanuRadu,et al.  Big Data and virtualization for manufacturing cyber-physical systems , 2016 .

[34]  Junaid Qadir,et al.  Big data architecture for Construction Waste Analytics (CWA): A conceptual framework , 2016 .

[35]  Michael Amberg,et al.  Designing Global Manufacturing Networks Using Big Data , 2015 .

[36]  Indranil Bose,et al.  Managing a Big Data project: The case of Ramco Cements Limited , 2015 .

[37]  Li Li,et al.  Network manufacturing in the big data environment , 2014, 2014 IEEE International Conference on System Science and Engineering (ICSSE).

[38]  Benjamin T. Hazen,et al.  Data quality for data science, predictive analytics, and big data in supply chain management: An introduction to the problem and suggestions for research and applications , 2014 .

[39]  Sujata Butte,et al.  Big Data and Predictive Analytics Methods for Modeling and Analysis of Semiconductor Manufacturing Processes , 2016, 2016 IEEE Workshop on Microelectronics and Electron Devices (WMED).

[40]  Yingfeng Zhang,et al.  A big data analytics architecture for cleaner manufacturing and maintenance processes of complex products , 2017 .

[41]  Chang Liu,et al.  Integrated application in intelligent production and logistics management: technical architectures concepts and business model analyses for the customised facial masks manufacturing , 2019, Int. J. Comput. Integr. Manuf..

[42]  Angappa Gunasekaran,et al.  The impact of big data on world-class sustainable manufacturing , 2015, The International Journal of Advanced Manufacturing Technology.

[43]  M. Anusha,et al.  Big Data-Survey , 2016 .

[44]  Daniel Pakkala,et al.  Reference Architecture and Classification of Technologies, Products and Services for Big Data Systems , 2015, Big Data Res..

[45]  Tianzhen Hong,et al.  Occupancy schedules learning process through a data mining framework , 2015 .

[46]  Marianne Winslett,et al.  Trust Issues for Big Data about High-Value Manufactured Parts , 2016, 2016 IEEE 2nd International Conference on Big Data Security on Cloud (BigDataSecurity), IEEE International Conference on High Performance and Smart Computing (HPSC), and IEEE International Conference on Intelligent Data and Security (IDS).

[47]  Lakshman S. Thakur,et al.  A big data MapReduce framework for fault diagnosis in cloud-based manufacturing , 2016 .

[48]  Dimitris Mourtzis,et al.  Enhancing factory data integration through the development of an ontology: from the reference models reuse to the semantic conversion of the legacy models , 2017, Int. J. Comput. Integr. Manuf..

[49]  Sudarsan Rachuri,et al.  Predictive Analytics Model for Power Consumption in Manufacturing , 2014 .

[50]  Dan Koo,et al.  Towards Sustainable Water Supply: Schematic Development of Big Data Collection Using Internet of Things (IoT) , 2015 .

[51]  Peter Butala,et al.  Interpretative identification of the faulty conditions in a cyclic manufacturing process , 2017 .

[52]  Lifeng Xi,et al.  Predicting machined surface topography based on high definition metrology , 2015 .

[53]  Radu-Emil Precup,et al.  An overview on fault diagnosis and nature-inspired optimal control of industrial process applications , 2015, Comput. Ind..

[54]  John,et al.  Wafer Defect Prediction with Statistical Machine Learning by , 2016 .

[55]  Axel-Cyrille Ngonga Ngomo,et al.  Big data architecture for the semantic analysis of complex events in manufacturing , 2016, GI-Jahrestagung.

[56]  Jie Zhang,et al.  Big data analytics for forecasting cycle time in semiconductor wafer fabrication system , 2016 .

[57]  Feng Jia,et al.  An Intelligent Fault Diagnosis Method Using Unsupervised Feature Learning Towards Mechanical Big Data , 2016, IEEE Transactions on Industrial Electronics.

[58]  Kevin Leahy,et al.  An industrial big data pipeline for data-driven analytics maintenance applications in large-scale smart manufacturing facilities , 2015, Journal of Big Data.

[59]  Q HuangGeorge,et al.  Big Data for supply chain management in the service and manufacturing sectors , 2016 .

[60]  Lukumon O. Oyedele,et al.  Big Data in the construction industry: A review of present status, opportunities, and future trends , 2016, Adv. Eng. Informatics.

[61]  Minsu Cho,et al.  A system architecture for manufacturing process analysis based on big data and process mining techniques , 2014, 2014 IEEE International Conference on Big Data (Big Data).

[62]  Wentian Zhao,et al.  Fault diagnosis network design for vehicle on-board equipments of high-speed railway: A deep learning approach , 2016, Eng. Appl. Artif. Intell..

[63]  Nada Lavrac,et al.  Wordification: Propositionalization by unfolding relational data into bags of words , 2015, Expert Syst. Appl..

[64]  QadirJunaid,et al.  Big Data in the construction industry , 2016 .

[65]  Jay Lee,et al.  Industrial Big Data Analytics and Cyber-physical Systems for Future Maintenance & Service Innovation , 2015 .

[66]  Kaveh Bastani,et al.  Compressive Sensing Approaches for Sensor based Predictive Analytics in Manufacturing and Service Systems , 2016 .

[67]  Melinda Hodkiewicz,et al.  Classifying machinery condition using oil samples and binary logistic regression , 2015 .

[68]  Sakdirat Kaewunruen,et al.  Monitoring structural deterioration of railway turnout systems via dynamic wheel/rail interaction , 2014 .

[69]  Chen-Fu Chien,et al.  Analysing semiconductor manufacturing big data for root cause detection of excursion for yield enhancement , 2017, Int. J. Prod. Res..

[70]  Donato Malerba,et al.  Anomaly detection in aerospace product manufacturing: Initial remarks , 2016, 2016 IEEE 2nd International Forum on Research and Technologies for Society and Industry Leveraging a better tomorrow (RTSI).

[71]  Wei-Ting Kary Chien,et al.  A study for big-data (Hadoop) application in semiconductor manufacturing , 2016, 2016 IEEE International Conference on Industrial Engineering and Engineering Management (IEEM).

[72]  Wolfgang Kastner,et al.  Manufacturing process data analysis pipelines: a requirements analysis and survey , 2019, Journal of Big Data.

[73]  Ray Y. Zhong,et al.  Big Data Analytics for Physical Internet-based intelligent manufacturing shop floors , 2017, Int. J. Prod. Res..

[74]  Pratyusha Davuluri advanced-semiconductor-manufacturing , 2016 .

[75]  Miriam A. M. Capretz,et al.  Energy Forecasting for Event Venues: Big Data and Prediction Accuracy , 2016 .

[76]  Lidong Lidong,et al.  Additive Manufacturing and Big Data , 2016 .

[77]  Yingfeng Zhang,et al.  A framework for Big Data driven product lifecycle management , 2017 .

[78]  Pingyu Jiang,et al.  A Cyber-physical System Architecture in Shop Floor for Intelligent Manufacturing☆ , 2016 .

[79]  Jay Lee,et al.  Intelligent Factory Agents with Predictive Analytics for Asset Management , 2015 .

[80]  Lihui Wang,et al.  Current status and advancement of cyber-physical systems in manufacturing , 2015 .

[81]  Behzad Esmaeilian,et al.  The evolution and future of manufacturing: A review , 2016 .

[82]  Peter Butala,et al.  Identifying the business and social networks in the domain of production by merging the data from heterogeneous internet sources , 2018, International Journal of Production Economics.

[83]  Judith Hurwitz,et al.  Big Data For Dummies , 2013 .

[84]  Dazhong Wu,et al.  Deep learning for smart manufacturing: Methods and applications , 2018, Journal of Manufacturing Systems.

[85]  Peter Butala,et al.  A Data-Driven Holistic Approach to Fault Prognostics in a Cyclic Manufacturing Process , 2017 .

[86]  D. Boyd,et al.  CRITICAL QUESTIONS FOR BIG DATA , 2012 .

[87]  Gaël Varoquaux,et al.  Scikit-learn: Machine Learning in Python , 2011, J. Mach. Learn. Res..

[88]  Jay Lee,et al.  Service Innovation and Smart Analytics for Industry 4.0 and Big Data Environment , 2014 .

[89]  P. L. Green Bayesian system identification of dynamical systems using large sets of training data: A MCMC solution , 2015 .

[90]  Peter Butala,et al.  Knowledge elicitation for fault diagnostics in plastic injection moulding: A case for machine-to-machine communication , 2017 .

[91]  Remzi Seker,et al.  Manufacturing Cyber-Physical Systems Enabled by Complex Event Processing and Big Data Environments: A Framework for Development , 2015, Service Orientation in Holonic and Multi-agent Manufacturing.

[92]  Su-Young Chi,et al.  Consideration of manufacturing data to apply machine learning methods for predictive manufacturing , 2016, 2016 Eighth International Conference on Ubiquitous and Future Networks (ICUFN).

[93]  Francesco Garibaldo,et al.  Cyber-physical system , 2018, AI & SOCIETY.

[94]  George Strawn,et al.  Data Scientist , 2016, IT Professional.

[95]  K. Thompson,et al.  Making Water Systems Smarter Using M2M Technology , 2014 .

[96]  Jay Lee,et al.  Recent advances and trends in predictive manufacturing systems in big data environment , 2013 .

[97]  Peter Butala,et al.  Big data analytics for operations management in engineer-to-order manufacturing , 2018 .

[98]  Dazhong Wu,et al.  A fog computing-based framework for process monitoring and prognosis in cyber-manufacturing , 2017 .

[99]  J. Peklenik,et al.  A Conceptual Framework for Collaborative Design and Operations of Manufacturing Work Systems , 2005 .

[100]  Anantha Narayanan,et al.  Towards a domain-specific framework for predictive analytics in manufacturing , 2014, 2014 IEEE International Conference on Big Data (Big Data).

[101]  Fazel Ansari,et al.  PriMa: a prescriptive maintenance model for cyber-physical production systems , 2019, Int. J. Comput. Integr. Manuf..

[102]  Yonggang Wen,et al.  Toward Scalable Systems for Big Data Analytics: A Technology Tutorial , 2014, IEEE Access.

[103]  Satoshi Yasuda,et al.  Advanced Semiconductor Manufacturing Using Big Data , 2015, IEEE Transactions on Semiconductor Manufacturing.

[104]  Helmut Krcmar,et al.  Big Data , 2014, Wirtschaftsinf..

[105]  Devis Bianchini,et al.  Big Data As A Service For Monitoring Cyber-Physical Production Systems , 2016, ECMS.

[106]  Padhraic Smyth,et al.  From Data Mining to Knowledge Discovery in Databases , 1996, AI Mag..