OEE Improvement by TPM Implementation: A Case Study

The manufacturing industry has gone through significant changes in the last decade. Competition has increased dramatically. Customers focus on product quality, product delivery time and cost of product. Because of these, the organization should introduce a maintenance system to improve and increase both quality and productivity continuously. Total Productive Maintenance (TPM) is a methodology that aims to increase the availability of existing equipment hence reducing the need for further capital investment. The aim of this paper is to study the effectiveness and implementation of TPM programme in an automobile manufacturing organization. Through the case study of implementing TPM in an automobile manufacturing organization, the increase in efficiency and productivity of machines in terms of Overall Equipment Effectiveness (OEE) are discussed. On the basis of results a database has been prepared which can be further used.

[1]  中嶋 清一,et al.  Introduction to TPM : total productive maintenance , 1988 .

[2]  Shamsuddin Ahmed,et al.  TPM can go beyond maintenance: excerpt from a case implementation , 2005 .

[3]  M. Yeomans,et al.  Getting Maintenance Into Tpm , 1997 .

[4]  Basim Al-Najjar,et al.  Selecting the most efficient maintenance approach using fuzzy multiple criteria decision making , 2003 .

[5]  R. V. D. Wal,et al.  Total productive maintenance in a South African pulp and paper company: a case study , 2002 .

[6]  L. Pintelon,et al.  A framework for maintenance concept development , 2002 .

[7]  R. Keith Mobley,et al.  An introduction to predictive maintenance , 1989 .

[8]  Eddie Anderson,et al.  Operations Management—Strategy and Analysis , 1987 .

[9]  Werner A.J. Schippers,et al.  An integrated approach to process control , 2001 .

[10]  R. Schroeder,et al.  Total productive maintenance: a contextual view , 1999 .

[11]  A. Volgenant,et al.  Operations management: Strategy and analysis , 1988 .

[12]  Nihar Kanta Patra,et al.  Implementing the office total productive maintenance (“office TPM”) program: a library case study , 2005 .

[13]  L. Swanson Linking maintenance strategies to performance , 2001 .

[14]  S. R. Devadasan,et al.  Integrating TPM and QFD for improving quality in maintenance engineering , 2006 .

[15]  Charles J. Robinson,et al.  Implementing TPM: The North American Experience , 1995 .

[16]  Terry Wireman Total Productive Maintenance , 2004 .