High-Efficiency Dual Output Stator-PM Machine for the Two-Mode Operation of Washing Machines

This paper proposes the novel topology of a high-efficiency dual output stator-permanent magnet (PM) machine (DOSPMM) for two different washing machine operating speeds. The proposed machine consists of two machines integrated into a single machine: Machine I is an outer rotor type Vernier machine with low speed and high torque for washing mode operations. Machine II is an inner rotor type flux-reversal PM (FRPM) machine with high speed and low torque for dehydrating mode operations. Each machine was designed to be highly efficient for the assigned operating mode. Both machines also possess robust rotors due to stator positioned PMs. To demonstrate the superiority of the proposed machine, performance comparisons with conventional machines for general washing machine applications were performed via finite-element method (FEM) analysis. A prototype of the proposed machine was built and experimental results of the prototype machine were presented for a validation of the work.

[1]  S. L. Ho,et al.  Design Optimization of a Novel Doubly Fed Dual-Rotor Flux-Modulated Machine for Hybrid Electric Vehicles , 2015, IEEE Transactions on Magnetics.

[2]  Ronghai Qu,et al.  A Novel Linear Permanent Magnet Vernier Machine With Consequent-Pole Permanent Magnets and Halbach Permanent Magnet Arrays , 2017, IEEE Transactions on Magnetics.

[3]  N. Niguchi,et al.  Characteristic Analysis of Surface Permanent-Magnet Vernier Motor According to Pole Ratio and Winding Pole Number , 2017, IEEE Transactions on Magnetics.

[4]  Jinhua Du,et al.  Modeling and Inner–Outer Decoupling of Dual-Rotor Machines for Continuous Variable Transmission Systems , 2017, IEEE Transactions on Industrial Electronics.

[5]  Hisao Kubota,et al.  Study of the Magnetization Method Suitable for Fractional-Slot Concentrated-Winding Variable Magnetomotive-Force Memory Motor , 2014, IEEE Transactions on Power Electronics.

[6]  J. Kim,et al.  Design and analysis of surface-mounted-type variable flux permanent magnet motor for wide-speed range applications , 2015, 2015 IEEE Magnetics Conference (INTERMAG).

[7]  Min-Fu Hsieh,et al.  Different Arrangements for Dual-Rotor Dual-Output Radial-Flux Motors , 2010, IEEE Transactions on Industry Applications.

[8]  Xiaoyan Huang,et al.  Analysis of a Novel Linear Doubly Salient Slot Permanent Magnet Motor , 2017, IEEE Transactions on Magnetics.

[9]  Yuting Gao,et al.  Design procedure of flux reversal permanent magnet machines , 2017, 2016 XXII International Conference on Electrical Machines (ICEM).

[10]  Daekyu Jang,et al.  Effects of Flux Modulation Poles on the Radial Magnetic Forces in Surface-Mounted Permanent-Magnet Vernier Machines , 2017, IEEE Transactions on Magnetics.

[11]  Ronghai Qu,et al.  Consequent-Pole Flux-Reversal Permanent-Magnet Machine for Electric Vehicle Propulsion , 2016, IEEE Transactions on Applied Superconductivity.

[12]  Yuting Gao,et al.  A novel flux reversal PM Machine with Halbach array magnets in stator slot opening , 2017, 2017 20th International Conference on Electrical Machines and Systems (ICEMS).

[13]  Hongyun Jia,et al.  Torque Ripple Suppression in Flux-Switching PM Motor by Harmonic Current Injection Based on Voltage Space-Vector Modulation , 2010, IEEE Transactions on Magnetics.

[14]  Wei Hua,et al.  Analysis and optimization of key dimensions of co-axial dual-mechanical-port flux-switching permanent magnet machines for fuel-based extended range electric vehicles , 2017 .

[15]  Guohai Liu,et al.  Quantitative Comparison of Integral and Fractional Slot Permanent Magnet Vernier Motors , 2015, IEEE Transactions on Energy Conversion.

[16]  Ronghai Qu,et al.  Performance Comparison of Surface and Spoke-Type Flux-Modulation Machines With Different Pole Ratios , 2017, IEEE Transactions on Magnetics.

[17]  Won-Sang Im,et al.  Minimum copper loss drive method of three-phase dual-rotor BLDC machines , 2012, Proceedings of The 7th International Power Electronics and Motion Control Conference.

[18]  Longya Xu,et al.  Optimal Design of Double-Layer Permanent Magnet Dual Mechanical Port Machine for Wind Power Application , 2009, IEEE Transactions on Magnetics.

[19]  Mingzhong Qiao,et al.  Research on five-phase induction motor system control with third harmonic current injection , 2017 .

[20]  Michele Pastorelli,et al.  An IPM-PMASR motor for home appliance washing machines , 2013, IECON 2013 - 39th Annual Conference of the IEEE Industrial Electronics Society.

[21]  Longya Xu,et al.  Sliding-Mode Sensorless Control of Direct-Drive PM Synchronous Motors for Washing Machine Applications , 2009 .

[22]  T. Lipo,et al.  Analysis of a PM vernier motor with spoke structure , 2014, 2014 IEEE Energy Conversion Congress and Exposition (ECCE).

[23]  Wei Hua,et al.  Improved model-predictive-flux-control strategy for three-phase four-switch inverter-fed flux-reversal permanent magnet machine drives , 2017 .

[24]  Z. Q. Zhu,et al.  Comparative Analysis of Partitioned Stator Flux Reversal PM Machine and Magnetically Geared Machine Operating in Stator-PM and Rotor-PM Modes , 2017, IEEE Transactions on Energy Conversion.

[25]  Ronghai Qu,et al.  A Novel Vernier Reluctance Fully Superconducting Direct Drive Synchronous Generator With Concentrated Windings for Wind Power Application , 2016, IEEE Transactions on Applied Superconductivity.

[26]  Yuting Gao,et al.  Design of three-phase flux reversal machines with fractional-slot windings , 2015, 2015 IEEE International Electric Machines & Drives Conference (IEMDC).

[27]  Dong Wang,et al.  A Novel Consequent-Pole Hybrid Excited Vernier Machine , 2017, IEEE Transactions on Magnetics.

[28]  Jang-Young Choi,et al.  Design and Analysis of Surface-Mounted-Type Variable Flux Permanent Magnet Motor for Wide-Speed Range Applications , 2015, IEEE Transactions on Magnetics.

[29]  Dae-Sung Jung,et al.  A Study on Improvement Magnetic Torque Characteristics of IPMSM for Direct Drive Washing Machine , 2009, IEEE Transactions on Magnetics.

[30]  Z. Zhu,et al.  Design and Analysis of a Five-Phase SPM Machine Considering Third Harmonic Current Injection , 2018, IEEE Transactions on Energy Conversion.

[31]  Tae-Yong Lee,et al.  Motor Design and Characteristics Comparison of Outer-Rotor-Type BLDC Motor and BLAC Motor Based on Numerical Analysis , 2016, IEEE Transactions on Applied Superconductivity.

[32]  Ruiwu Cao,et al.  Multi-objective optimization of surface-mounted and interior permanent magnet synchronous motor based on Taguchi method and response surface method , 2018 .

[33]  Lihua Song,et al.  Motion Control and Performance Evaluation of a Magnetic-Geared Dual-Rotor Motor in Hybrid Powertrain , 2017, IEEE Transactions on Industrial Electronics.

[34]  Byungtaek Kim,et al.  Design of a PM Vernier Machine with Consideration for Modulation Flux and Comparison with Conventional PM motors , 2017 .

[35]  Serhiy Bozhko,et al.  Flux-Weakening Control of Electric Starter–Generator Based on Permanent-Magnet Machine , 2017, IEEE Transactions on Transportation Electrification.

[36]  Z. Q. Zhu,et al.  Torque Improvement in Five-Phase Unequal Tooth SPM Machine by Injecting Third Harmonic Current , 2018, IEEE Transactions on Vehicular Technology.

[37]  Dong-Myung Lee,et al.  A New Bumpless Rotor-Flux Position Estimation Scheme for Vector-Controlled Washing Machine , 2016, IEEE Transactions on Industrial Informatics.

[38]  Ronghai Qu,et al.  Analysis of a Dual-Rotor, Toroidal-Winding, Axial-Flux Vernier Permanent Magnet Machine , 2017, IEEE Transactions on Industry Applications.

[39]  Dongyeol Lee,et al.  Position linearisation scheme for permanent magnet synchronous motor drive of washing machine using low-resolution hall sensors , 2015 .

[40]  Z. Q. Zhu,et al.  Rotor position estimation for single- and dual-three-phase permanent magnet synchronous machines based on third harmonic back-EMF under imbalanced situation , 2017 .

[41]  Ming Cheng,et al.  Control and operation of fault-tolerant flux-switching permanent-magnet motor drive with second harmonic current injection , 2012 .

[42]  Hui Yang,et al.  Loss Calculation and Temperature Field Analysis of Consequent-Pole Hybrid Excited Vernier Machine , 2017, IEEE Transactions on Magnetics.

[43]  Seok-Myeong Jang,et al.  Characteristic Analysis and Experiment of Surface-Mounted Type Variable-Flux Machines Considering Magnetization/Demagnetization Based on Electromagnetic Transfer Relations , 2014, IEEE Transactions on Magnetics.

[44]  Jian Gao,et al.  Improved genetic optimization algorithm with subdomain model for multi-objective optimal design of SPMSM , 2018 .

[45]  김병수,et al.  Motor having double stator and double rotor, and direct drive apparatus for washing machine using the same , 2010 .