Economic production quantity and process quality: a multivariate approach

Purpose – The purpose of this paper is to study the interaction of economics of production with process quality, when multiple key quality characteristics are present. Specifically, the paper aims to analyse the possibility of investing in a production process to reduce its variances and the impact on a multivariate quality loss function.Design/methodology/approach – A bivariate inventory‐planning model is developed, in which the optimal investment for reducing process variances and the optimal lot size are jointly determined. A case study with industrial data is presented to illustrate the possible solution procedures and the potential advantages of the proposed model.Findings – It is found that by using the previous approaches to analyse the interaction between the economics of production and process quality, a company will underestimate the cost of quality, especially the expected external failure cost (quality loss), and ultimately invest less into the prevention activities to improve the process.Orig...

[1]  Johan Jonasson,et al.  Infinite Divisibility of Random Objects in Locally Compact Positive Convex Cones , 1998 .

[2]  Jae-Dong Hong,et al.  Process quality improvement and setup reduction in dynamic lot-sizing , 1993 .

[3]  Yigal Gerchak,et al.  Investing in reducing lead-time randomness in continuous-review inventory models , 1991 .

[4]  M. Javad Paknejad,et al.  Quality improvement and setup reduction in the joint economic lot size model , 2002, Eur. J. Oper. Res..

[5]  Richard T. Lubben Just-in-time manufacturing : an aggressive manufacturing strategy , 1988 .

[6]  R L Schwaller EOQ UNDER INSPECTION COSTS , 1988 .

[7]  Linda C. Angell,et al.  Performance implications of investments in continuous quality improvement , 2001 .

[8]  Raafat N Ibrahim,et al.  Evaluating the product quality level under multiple L-type quality characteristics , 2005 .

[9]  Evan L. Porteus Investing in Reduced Setups in the EOQ Model , 1985 .

[10]  Douglas C. Montgomery,et al.  A Nonlinear Programming Solution to the Dual Response Problem , 1993 .

[11]  Byung Rae Cho,et al.  Economic design of the specification region for multiple quality characteristics , 1996 .

[12]  T. Cheng An economic production quantity model with flexibility and reliability considerations , 1989 .

[13]  Raafat N Ibrahim,et al.  Evaluating the quality level of a product with multiple quality characterisitcs , 2004 .

[14]  Richard A. Johnson,et al.  Applied Multivariate Statistical Analysis , 1983 .

[15]  M. Chandra,et al.  OPTIMAL BATCH SIZE AND INVESTMENT IN MULTISTAGE PRODUCTION SYSTEMS WITH SCRAP , 1997 .

[16]  T.C.E. Cheng,et al.  EPQ with Process Capability and Quality Assurance Considerations , 1991 .

[17]  József Vörös Lot sizing with quality improvement and setup time reduction , 1999, Eur. J. Oper. Res..

[18]  Evan L. Porteus Optimal Lot Sizing, Process Quality Improvement and Setup Cost Reduction , 1986, Oper. Res..

[19]  Elliott N. Weiss,et al.  The multi-item setup-reduction investment-allocation problem with continuous investment-cost functions , 1997 .

[20]  Meir J. Rosenblatt,et al.  Economic Production Cycles with Imperfect Production Processes , 1986 .

[21]  Angappa Gunasekaran,et al.  Integrating production and quality control policies: A survey , 1993 .

[22]  Thomas M. Margavio,et al.  Quality Improvement Using Capital Budgeting and Taguchi’s Function , 1994 .

[23]  Suresh Chand,et al.  Lot sizes and setup frequency with learning in setups and process quality , 1989 .

[24]  John H. Sheesley,et al.  Quality Engineering in Production Systems , 1988 .

[25]  Tonya Boone,et al.  Production economics and process quality: A Taguchi perspective , 2001 .

[26]  Raafat N Ibrahim,et al.  Impacts of process quality improvement and setup cost reduction on the EPQ model , 2002 .

[27]  Samar K. Mukhopadhyay,et al.  Optimal process variance under Taguchi loss , 1995 .