In-depth analysis of aluminum flows in Austria as a basis to increase resource efficiency

Abstract Based on the method of material flow analysis (MFA), a static model of Austrian aluminum (Al) flows in 2010 was developed. Extensive data research on Al production, consumption, trade and waste management was conducted and resulted in a detailed model of national Al resources. Data uncertainty was considered in the model based on the application of a rigorous concept for data quality assessment. The model results indicated that the growth of the Austrian “in-use” Al stock amounts to 11 ± 3.1 kg yr −1  cap −1 . The total “in-use” Al stock was determined using a bottom-up approach, which produced an estimate of 260 kg Al cap −1 . Approximately 7 ± 1 kg of Al yr −1  cap −1 of old scrap was generated in 2010, of which 20% was not recovered because of losses in waste management processes. Quantitatively, approximately 40% of the total scrap input to secondary Al production originated from net imports, highlighting the import dependency of Austrian Al refiners and remelters. Uncertainties in the calculation of recycling indicators for the Austrian Al system with high shares of foreign scrap trade were exemplarily illustrated for the old scrap ratio (OSR) in secondary Al production, resulting in a possible range of OSRs between 0 and 66%. Overall, the detailed MFA in this study provides a basis to identify resource potentials as well as resource losses in the national Al system, and it will serve as a starting point for a dynamic Al model to be developed in the future.

[1]  R Quinkertz,et al.  A scenario to optimise the energy demand of aluminium production depending on the recycling quota , 2001 .

[2]  Mohammed A. Hajeeh OPTIMIZING AN ALUMINUM EXTRUSION PROCESS , 2013 .

[3]  Colin A. McMillan,et al.  Modeling temporal aluminum material flows and greenhouse gas emissions to evaluate metals recycling allocation in life cycle assessment , 2011 .

[4]  Daniel B. Müller,et al.  Stock dynamics and emission pathways of the global aluminium cycle , 2013 .

[5]  Leduc Guillaume,et al.  Environmental Improvement of Passenger Cars (IMPRO-car) , 2008 .

[6]  Yoshihiro Adachi,et al.  Assessment of the Recycling Potential of Aluminum in Japan, the United States, Europe and China , 2008 .

[7]  Daniel B. Müller,et al.  Centennial evolution of aluminum in-use stocks on our aluminized planet. , 2013, Environmental science & technology.

[8]  Udo Boin,et al.  STAND DER TECHNIK IN DER SEKUNDÄRALUMINIUMERZEUGUNG IM HINBLICK AUF DIE IPPC-RICHTLINIE , 2000 .

[9]  Yoshihiro Adachi,et al.  Dynamic Substance Flow Analysis of Aluminum and Its Alloying Elements , 2007 .

[10]  Amund N. Løvik,et al.  Long-term strategies for increased recycling of automotive aluminum and its alloying elements. , 2014, Environmental science & technology.

[11]  Fabrice Mathieux,et al.  End-of-life Product-Specific Material Flow Analysis. Application to Aluminum Coming from End-of-life Commercial Vehicles in Europe , 2010 .

[12]  Kenneth J. Martchek,et al.  Material Flow Analysis in the Aluminum Industry , 2009 .

[13]  Daniel B. Müller,et al.  Stock Dynamics and Emission Pathways of the Global Aluminum Cycle , 2013 .

[14]  Ellen H.M. Moors,et al.  Technology strategies for sustainable metals production systems: a case study of primary aluminium production in The Netherlands and Norway , 2006 .

[15]  Roland Clift,et al.  Iron, Steel and Aluminium in the UK: Material Flows and their Economic Dimensions , 2004 .

[16]  Bo Pedersen Weidema,et al.  Data quality management for life cycle inventories—an example of using data quality indicators☆ , 1996 .

[17]  Fabrizio Passarini,et al.  Historical evolution of anthropogenic aluminum stocks and flows in Italy , 2013 .

[18]  T H Christensen,et al.  Mass balances and life cycle inventory of home composting of organic waste. , 2011, Waste management.

[19]  Lei Shi,et al.  Analysis of aluminum stocks and flows in mainland China from 1950 to 2009: Exploring the dynamics driving the rapid increase in China's aluminum production , 2012 .

[20]  G. Rombach,et al.  Raw material supply by aluminium recycling – Efficiency evaluation and long-term availability , 2013 .

[21]  T. Graedel,et al.  Anthropogenic cycles of the elements: a critical review. , 2012, Environmental science & technology.

[22]  T. Leitner,et al.  MoveRec: On-line tool for estimating the material composition of WEEE input streams , 2012, 2012 Electronics Goes Green 2012+.

[23]  Christian Ott,et al.  The European phosphorus balance , 2012 .

[24]  T. Astrup,et al.  Systematic Evaluation of Uncertainty in Material Flow Analysis , 2014 .

[25]  J. Heywood,et al.  Aluminum Stock and Flows in U.S. Passenger Vehicles and Implications for Energy Use , 2009 .

[26]  Wei-qiang Chen,et al.  Recycling Rates of Aluminum in the United States , 2013 .

[27]  Yoshihiro Adachi,et al.  Evolution of aluminum recycling initiated by the introduction of next-generation vehicles and scrap sorting technology , 2012 .

[28]  Jonathan M Cullen,et al.  Mapping the global flow of aluminum: from liquid aluminum to end-use goods. , 2013, Environmental science & technology.

[29]  L. Sörme,et al.  Data Vagueness and Uncertainties in Urban Heavy-Metal Data Collection , 2001 .

[30]  P. Tsakiridis,et al.  Aluminium salt slag characterization and utilization--a review. , 2012, Journal of hazardous materials.

[31]  J. Hirsch Aluminium in Innovative Light-Weight Car Design , 2011 .

[32]  Randolph Kirchain,et al.  How Much Sorting Is Enough , 2011 .

[33]  Julian M. Allwood,et al.  Assessing the potential of yield improvements, through process scrap reduction, for energy and CO2 abatement in the steel and aluminium sectors , 2011 .

[34]  Helmut Rechberger,et al.  Contribution to resource conservation by reuse of electrical and electronic household appliances , 2006 .

[35]  Daniel B Müller,et al.  The role of automobiles for the future of aluminum recycling. , 2012, Environmental science & technology.

[36]  Eder Peter,et al.  End-of-waste Criteria for Aluminum and Aluminium Alloy Scrap: Technical Proposals , 2010 .

[37]  T. Graedel,et al.  Dynamic analysis of aluminum stocks and flows in the United States: 1900–2009 , 2012 .

[38]  Helmut Rechberger,et al.  Material Flow Analysis with Software STAN , 2008, EnviroInfo.

[39]  Thomas E. Graedel,et al.  Aluminium in-use stocks in the state of Connecticut , 2008 .

[40]  Stefan Salhofer,et al.  Assessment of removal of components containing hazardous substances from small WEEE in Austria. , 2011, Journal of hazardous materials.

[41]  Ester van der Voet,et al.  Substance flow analysis methodology , 2002 .

[42]  Rolf Widmer,et al.  Modeling metal stocks and flows: a review of dynamic material flow analysis methods. , 2014, Environmental science & technology.