Orientation dependence of fracture toughness measured by indentation methods and its relation to surface energy in single crystal silicon

Fracture toughness of silicon crystals has been investigated using indentation methods, and their surface energies have been calculated by molecular dynamics (MD). In order to determine the most preferential fracture plane at room temperature among the crystallographic planes containing the 〈001〉, 〈110〉 and 〈111〉 directions, a conical indenter was forced into (001), (110) and (111) silicon wafers at room temperature. Dominant {110}, {111} and {110} cracks were introduced from the indents on (001), (011) and (111) wafers, respectively. Fracture occurs most easily along {110}, {111} and {110} planes among the crystallographic planes containing the 〈001〉, 〈011〉 and 〈111〉 directions, respectively. A series of surface energies of those planes were calculated by MD to confirm the orientation dependence of fracture toughness. The surface energy of the {110} plane is the minimum of 1.50 Jm−2 among planes containing the 〈001〉 and 〈111〉 directions, respectively, and that of the {111} plane is the minimum of 1.19 Jm−2 among the planes containing the 〈011〉 direction. Fracture toughness of those planes was also derived from the calculated surface energies. It was shown that the KIC value of the {110} crack plane was the minimum among those for the planes containing the 〈001〉 and 〈111〉 directions, respectively, and that KIC value of the {111} crack plane was the minimum among those for the planes containing the 〈011〉 direction. These results are in good agreement with that obtained conical indentation.

[1]  J. Gilman,et al.  Direct Measurements of the Surface Energies of Crystals , 1960 .

[2]  M. Fujiwara,et al.  Fracture Toughness Evaluated by Indentation Methods and Its Relation to Surface Energy in Silicon Single Crystals , 2003 .

[3]  E. Orowan,et al.  Die mechanischen Festigkeitseigenschaften und die Realstruktur der Kristalle , 1934 .

[4]  S. G. Roberts,et al.  The brittle–ductile transition in silicon. I. Experiments , 1989, Proceedings of the Royal Society of London. A. Mathematical and Physical Sciences.

[5]  P. Hirsch,et al.  THE BRITTLE-DUCTILE TRANSITION IN SILICON , 1991 .

[6]  C. P. Chen,et al.  Fracture toughness of silicon , 1980 .

[7]  J. Tersoff,et al.  Modeling solid-state chemistry: Interatomic potentials for multicomponent systems. , 1989, Physical review. B, Condensed matter.

[8]  R. Davidge,et al.  Mechanical Behaviour of Ceramics , 1979 .

[9]  I. Yonenaga Upper Yield Stress of Si Crystals at High Temperatures , 1996 .

[10]  R. Cook,et al.  Direct Observation and Analysis of Indentation Cracking in Glasses and Ceramics , 1990 .

[11]  M Esashi,et al.  Silicon micromachining for integrated microsystems , 1996 .

[12]  A. A. Griffith The Phenomena of Rupture and Flow in Solids , 1921 .

[13]  Kunio Hayashi,et al.  Fracture toughness of single crystal silicon. , 1991 .

[14]  Evaluation of Crystal Orientation Dependence of Surface Energy in Silicon , 2004 .

[15]  J. Hirth,et al.  Theory of Dislocations (2nd ed.) , 1983 .

[16]  F. Ebrahimi,et al.  Fracture anisotropy in silicon single crystal , 1999 .

[17]  Jens Lothe John Price Hirth,et al.  Theory of Dislocations , 1968 .