A vehicle door with a load spreader between an intrusion beam and occupant padding
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An energy absorbing vehicle door comprising an outer panel 120, an inner panel 122 joined to the outer panel 120 and defining a space 136 therebetween, a guard beam 130 mounted longitudinally in the space, a trim panel 134 mounted on an occupant compartment side of the inner panel 122 and having a plurality of energy absorbing bolsters (46-50 Fig. 8) attached thereto generally laterally adjacent the guard beam, and load distribution means in the form of a plate 152 on the beam mounted in the space 136 laterally between the guard beam 130 and the energy absorbing bolster 146 for distributing a load imparted to the guard beam 30 evenly across the energy absorbing bolsters so as to preserve bolsters in a substantially undeformed state prior to occupant contact with the door during a side impact type collision. The load distribution means may also take the form of a plate mounted directly onto the beam side of the bolster (Fig. 2) or a foam load distributor block moulded around the beam (Fig. 4).