Improving Construction Productivity by Integrating the Lean Concept and the Clancey Heuristic Model

The profitability of most construction projects critically depends on construction productivity, which can lead to project cost overruns and schedule delays if not fully addressed. Although a literature review provides numerous worldwide examples of construction productivity improvement by mitigating and eliminating influencing disruptions through lean tool implementation, those studies considered a limited number of productivity disruptions in which the choice of lean tools was not clearly justified. This gap has significantly hampered the required improvements in construction productivity due to the limitations in selecting optimal solutions to fully overcome relevant disruptions and prevent their consequences. Hence, as a response to the aforementioned shortcomings, the present study develops the lean-Clancy-based decision-making matrix (LCDMM) that combines two different methods—the “Clancey heuristic model” and “lean construction”—with the goal of determining optimal and beneficial solutions to eliminate disruptions. The main thrust towards the adaptation of the matrix is based on its potential to link disruptions with solutions based on lean tools. In order to assess the practicality of LCDMM, the proposed solutions for two disruptions, as examples, are compared to existing practical solutions. Ultimately, it is clear that LCDMM, as a reusable tool, can assist scholars and practitioners in assembling the analysis of disruption waste and in selecting solutions for productivity improvement.

[1]  Elaine Rich,et al.  User Modeling via Stereotypes , 1998, Cogn. Sci..

[2]  Robert S. Engelmore,et al.  SACON: A Knowledge-Based Consultant for Structural Analysis , 1979, IJCAI.

[3]  J. S. Brown,et al.  Pedagogical, natural language, and knowledge engineering techniques in SOPHIE-I, II and III , 1982 .

[4]  William J. Clancey,et al.  Heuristic Classification , 1986, Artif. Intell..

[5]  新郷 重夫,et al.  Zero quality control : source inspection and the poka-yoke system , 1986 .

[6]  H. Randolph Thomas,et al.  Factor Model of Construction Productivity , 1987 .

[7]  Victor E. Sanvido,et al.  Conceptual Construction Process Model , 1988 .

[8]  篠原 勲 NPS, New Production System : JIT crossing industry boundaries , 1988 .

[9]  H. Randolph Thomas,et al.  Impact of Material Management on Productivity—A Case Study , 1989 .

[10]  H. Randolph Thomas Labor Productivity and Work Sampling: The Bottom Line , 1991 .

[11]  H. Randolph Thomas,et al.  Factors Affecting Masonry‐Labor Productivity , 1991 .

[12]  Lauri Koskela,et al.  Application of the New Production Philosophy to Construction , 1992 .

[13]  H. Thomas Effects of scheduled overtime on labor productivity , 1992 .

[14]  Joseph A. Heim,et al.  Manufacturing systems : foundations of world-class practice , 1992 .

[15]  David W. Halligan,et al.  Action-Response Model and Loss of Productivity in Construction , 1994 .

[16]  H. Randolph Thomas,et al.  Quantitative Effects of Construction Changes on Labor Productivity , 1995 .

[17]  Jahidul Alum,et al.  Construction productivity: Issues encountered by contractors in Singapore , 1995 .

[18]  R. Kaplan,et al.  strategic learning & the balanced scorecard , 1996 .

[19]  Gary David Holt,et al.  A survey of constraints on Iranian construction operatives' productivity , 1996 .

[20]  Gary David Holt,et al.  Factors influencing craftsmen's productivity in Indonesia , 1997 .

[21]  H. Randolph Thomas,et al.  SCHEDULED OVERTIME AND LABOR PRODUCTIVITY: QUANTITATIVE ANALYSIS , 1997 .

[22]  Alfredo Serpell,et al.  Characterization of waste in building construction projects , 1997 .

[23]  R. Kenley,et al.  Process Dynamics: Identifying a Strategy for the Deployment of Buffers in Building Projects , 1998 .

[24]  Glenn Ballard,et al.  Implementing Lean Construction: Understanding and Action , 1998 .

[25]  Gary David Holt,et al.  Severity diagnosis of productivity problems - A reliability analysis , 1998 .

[26]  Awad S. Hanna,et al.  The impact of change orders on mechanical construction labour efficiency , 1999 .

[27]  Peter R H Wood,et al.  Formation of Strategic Alliances in Business Services: Towards a New Client-Oriented Conceptual Framework , 1999 .

[28]  Glenn Ballard CAN PULL TECHNIQUES BE USED IN DESIGN MANAGEMENT , 1999 .

[29]  Glenn Ballard Improving Work Flow Reliability , 1999 .

[30]  Jeffrey S. Russell,et al.  Impact of change orders on labor efficiency for electrical construction , 1999 .

[31]  David R. Riley,et al.  Loss of Labor Productivity due to Delivery Methods and Weather , 1999 .

[32]  H. Randolph Thomas,et al.  Role of the Fabricator in Labor Productivity , 2000 .

[33]  Lauri Koskela,et al.  An exploration towards a production theory and its application to construction , 2000 .

[34]  Enrico Motta,et al.  A Library of Components for Classification Problem Solving , 2000 .

[35]  Ghassan Aouad,et al.  Performance management in construction: a conceptual framework , 2001 .

[36]  William G. Sullivan,et al.  EQUIPMENT REPLACEMENT DECISIONS AND LEAN MANUFACTURING , 2002 .

[37]  C. MarioFiallo,et al.  Applying the Last Planner Control System to a Construction Project - A Case Study in Quito, Ecuador , 2002 .

[38]  Margaret Emsley,et al.  Critical Factors Influencing Construction Productivity in Thailand , 2002 .

[39]  Iris D. Tommelein,et al.  Improving Labor Flow Reliability for Better Productivity as Lean Construction Principle , 2003 .

[40]  Korb Srinavin,et al.  Thermal environment and construction workers' productivity: some evidence from Thailand , 2003 .

[41]  George Jergeas,et al.  Construction Productivity Improvement: A Study of Human, Management and External Issues , 2003 .

[42]  Gregory A. Howell,et al.  An Update on Last Planner , 2003 .

[43]  Sherif Ali Mohtady Mohamed,et al.  Scorecard Approach to Benchmarking Organizational Safety Culture in Construction , 2003 .

[44]  Eddy M. Rojas,et al.  Labor Productivity Drivers and Opportunities in the Construction Industry , 2003 .

[45]  Sven Bertelsen,et al.  CONSTRUCTION BEYOND LEAN: A NEW UNDERSTANDING OF CONSTRUCTION MANAGEMENT , 2004 .

[46]  Simaan M. AbouRizk,et al.  Generic Implementation of Lean Concepts in Simulation Models , 2004 .

[47]  T. Thorpe,et al.  KPIs: a critical appraisal of their use in construction , 2004 .

[48]  Lauri Koskela Making-Do — the Eighth Category of Waste , 2004 .

[49]  Awad S. Hanna,et al.  Impact of Change Orders on Small Labor-Intensive Projects , 2004 .

[50]  Andrew D.F. Price,et al.  Performance Measurement in Construction , 2004 .

[51]  Ammar Peter Kaka,et al.  Developing a framework for a standardized works programme for building projects , 2004 .

[52]  Robert G. Sargent,et al.  Validation and verification of simulation models , 1999, Proceedings of the 2004 Winter Simulation Conference, 2004..

[53]  Simon Smith,et al.  Planning, estimation and productivity in the lean concrete pour , 2004 .

[54]  Gul Polat,et al.  Waste in Turkish Construction: Need for Lean Construction Techniques , 2004 .

[55]  Awad S. Hanna,et al.  Impact of extended overtime on construction labor productivity , 2005 .

[56]  Simaan M. AbouRizk,et al.  Application of the theory of inventive problem solving in tunnel construction , 2005 .

[57]  Ossama Salem,et al.  Site Implementation and Assessment of Lean Construction Techniques , 2005 .

[58]  Abang Abdullah Abang Ali,et al.  Factors affecting construction labour productivity for Malaysian residential projects , 2005 .

[59]  Khaled El-Rayes,et al.  Change Orders Impact on Labor Productivity , 2005 .

[60]  C. Caldas,et al.  Benchmarking Initiatives in the Construction Industry: Lessons Learned and Improvement Opportunities , 2006 .

[61]  Matthew O. Ward,et al.  Measuring Data Abstraction Quality in Multiresolution Visualizations , 2006, IEEE Transactions on Visualization and Computer Graphics.

[62]  Ossama Salem,et al.  Lean Construction: From Theory to Implementation , 2006 .

[63]  Timo Ala-Risku,et al.  Material delivery problems in construction projects: A possible solution , 2006 .

[64]  A. Kaka,et al.  Productivity improvements: understand the workforce perceptions of productivity first , 2007 .

[65]  S. Mohamed,et al.  FACTORS AFFECTING LABOUR PRODUCTIVITY IN BUILDING PROJECTS IN THE GAZA STRIP , 2007 .

[66]  Abdulsalam A. Al-Sudairi Evaluating the effect of construction process characteristics to the applicability of lean principles , 2007 .

[67]  Rafael Sacks,et al.  Lean Management Model for Construction of High-Rise Apartment Buildings , 2007 .

[68]  Refaat H. Abdel-Razek,et al.  Labor productivity: Benchmarking and variability in Egyptian projects , 2007 .

[69]  William Ibbs,et al.  Quantified Impacts of Project Change , 2007 .

[70]  Bengt Hansson,et al.  Factors affecting the productivity of building craftsmen ‐ studies of Uganda , 2007 .

[71]  Gregory Howell,et al.  The Underlying Theory of Project Management Is Obsolete , 2008, IEEE Engineering Management Review.

[72]  Shu-Shun Liu,et al.  Resource-constrained construction project scheduling model for profit maximization considering cash flow , 2008 .

[73]  H. Odeyinka,et al.  An evaluation of risk factors impacting construction cash flow forecast , 2008 .

[74]  Xueqing Zhang,et al.  Construction Process Reengineering by Integrating Lean Principles and Computer Simulation Techniques , 2008 .

[75]  S.M. Mousavi,et al.  Risk identification and analysis concurrently: Group Decision Making afpproach , 2008, 2008 4th IEEE International Conference on Management of Innovation and Technology.

[76]  S. Ebrahimnejad,et al.  A model for risk evaluation in construction projects based on fuzzy MADM , 2008, 2008 4th IEEE International Conference on Management of Innovation and Technology.

[77]  Awad S. Hanna,et al.  Impact of Shift Work on Labor Productivity for Labor Intensive Contractor , 2008 .

[78]  S. Ebrahimnejad,et al.  A fuzzy BOT project risk evaluation model in iranian power plant industry , 2008, 2008 IEEE International Conference on Industrial Engineering and Engineering Management.

[79]  Mohamed Al-Hussein,et al.  Development of Lean Model for House Construction Using Value Stream Mapping , 2009 .

[80]  Rafael Sacks,et al.  Visualization of Work Flow to Support Lean Construction , 2009 .

[81]  R. Takim,et al.  Financial-related causes contributing to project delays , 2009 .

[82]  Paul M. Goodrum,et al.  Assessing the impact of materials tracking technologies on construction craft productivity , 2009 .

[83]  Lauri Koskela,et al.  Last planner system : experiences from pilot implementation in the middle east , 2009 .

[84]  Paul M. Goodrum,et al.  Latent Structures of the Factors Affecting Construction Labor Productivity , 2009 .

[85]  Bon-Gang Hwang,et al.  Measuring the Impact of Rework on Construction Cost Performance , 2009 .

[86]  S. M. Mousavi,et al.  A Non-Parametric Statistical Approach for Analyzing Risk Factor Data in Risk Management Process , 2009 .

[87]  Thais da C. L. Alves,et al.  Process transparency on construction sites : examples from construction companies in Brazil , 2010 .

[88]  John A. Gambatese,et al.  Qualitative Research: Application of the Delphi Method to CEM Research , 2010 .

[89]  Tariq S. Abdelhamid,et al.  WORK STRUCTURING OF CONSTRUCTION CREWS: INSTALLATION OF LIGHT FIXTURES CASE STUDY , 2010 .

[90]  Robert Owen,et al.  Interaction of Lean and Building Information Modeling in Construction , 2010 .

[91]  Iris D. Tommelein,et al.  Lean Design Management in an Infrastructure Design-Build Project: A Case Study , 2010 .

[92]  Rafael Sacks,et al.  Requirements for building information modeling based lean production management systems for construction , 2010 .

[93]  Simaan M. AbouRizk,et al.  Managing Performance in Construction , 2010 .

[94]  Jasper Mbachu,et al.  On-Site Labour Productivity of New Zealand Construction Industry: Key Constraints and Improvement Measures , 2011 .

[95]  Laura H. Ikuma,et al.  Use of Safety and Lean Integrated Kaizen to Improve Performance in Modular Homebuilding , 2011 .

[96]  Mostafa E. Shehata,et al.  Towards improving construction labor productivity and projects’ performance , 2011 .

[97]  Luis F. Alarcón,et al.  Analysis of Factors Influencing Productivity Using Craftsmen Questionnaires: Case Study in a Chilean Construction Company , 2011 .

[98]  R. Takim,et al.  Project schedule influenced by financial issues: Evidence in construction industry , 2011 .

[99]  S. Mohammad H. Mojtahedi,et al.  Possibility of Applying Lean in Post-Disaster Reconstruction- An Evaluation Study , 2012 .

[100]  Kuan Yew Wong,et al.  Implementing Lean Construction Theory into Construction Processes' Waste Management , 2012 .

[101]  Cynthia C.Y. Tsao,et al.  Driving Continuous Improvement by Developing and Leveraging Lean Key Performance Indicators , 2012 .

[102]  Abdulaziz M. Jarkas,et al.  Factors Affecting Construction Labor Productivity in Kuwait , 2012 .

[103]  M. Hosseini,et al.  A survey of the factors affecting the productivity of construction projects in Iran , 2012 .

[104]  Thomas Olofsson,et al.  Construction Productivity Measures for Innovation Projects , 2012 .

[105]  Remon F. Aziz,et al.  Applying lean thinking in construction and performance improvement , 2013 .

[106]  Farnad Nasirzadeh,et al.  Dynamic modeling of labor productivity in construction projects , 2013 .

[107]  Honglei Yi,et al.  Trend of the Research on Public Funded Projects , 2013 .

[108]  Iris D. Tommelein,et al.  Takt Time Planning for Construction of Exterior Cladding , 2013 .

[109]  Bruno Mota,et al.  Heijunka System to Level Telescopic Forklift Activities Using Tablets in Construction Site , 2013 .

[110]  Saad Sarhan,et al.  Performance measurement in the UK construction industry and its role in supporting the application of lean construction concepts , 2013 .

[111]  S. Durdyev,et al.  Construction Productivity in Turkmenistan: Survey of the Constraining Factors , 2013 .

[112]  Ahmed Samer Ezeldin,et al.  A FRAMEWORK FOR CONSTRUCTION LABOR PRODUCTIVITY IMPROVEMENT IN EGYPT , 2013 .

[113]  Irfan Anjum Manarvi,et al.  Time Extension Factors in Construction Industry of Pakistan , 2014 .

[114]  Lauri Koskela,et al.  The Wastes of Production in Construction – a TFV Based Taxonomy , 2014 .

[115]  Anu V. Thomas,et al.  Factors Influencing Construction Labour Productivity: An Indian Case Study , 2014 .

[116]  Khaled Mahmoud El-Gohary,et al.  Factors Influencing Construction Labor Productivity in Egypt , 2014 .

[117]  Parviz Ghoddousi,et al.  Verification of lean construction benefits through simulation modeling: A case study of bricklaying process , 2014 .

[118]  M. Leung,et al.  Focus group study to explore critical factors of public engagement process for mega development projects , 2014 .

[119]  Vaishant Gupta,et al.  IMPROVEMENT OF CONSTRUCTION LABOR PRODUCTIVITY IN CHAMBAL REGION , 2014 .

[120]  J. Manning A Constitutive Approach to Interpersonal Communication Studies , 2014 .

[121]  Simaan M. AbouRizk,et al.  Introduction to Techniques for Resolving Project Performance Contradictions , 2016 .

[122]  Habchi Hicham,et al.  Last Planner® System: Implementation in a Moroccan Construction Project , 2016 .

[123]  Odysseas Manoliadis,et al.  Assessment of Performance Measurement Frameworks Supporting the Implementation of Lean Construction , 2017 .

[124]  Ruane Fernandes de Magalhães,et al.  Reducing construction waste: A study of urban infrastructure projects. , 2017, Waste management.

[125]  Leonardo Ensslin,et al.  BPM governance: a literature analysis of performance evaluation , 2017, Bus. Process. Manag. J..

[126]  M. Mojtahedi,et al.  The impact of stakeholder attributes on performance of disaster recovery projects: The case of transport infrastructure , 2017 .

[127]  C. Pasquire,et al.  The concept of institutional waste within the construction industry: a potential theoretical framework , 2017 .

[128]  Shahryar Sorooshian,et al.  4P delays in project management , 2018 .

[129]  Victor Westö Last Planner System : Investigation of Possible Benefits From Implementing LPS in Ruukki Construction Building Systems , 2018 .

[130]  S. Durdyev,et al.  Key constraints to labour productivity in residential building projects: evidence from Cambodia , 2018 .

[131]  C. Pasquire,et al.  Institutional waste within the UK construction procurement context: a conceptual framework , 2018 .

[132]  Xueqing Zhang,et al.  A comprehensive review on the application of artificial neural networks in building energy analysis , 2019, Neurocomputing.

[133]  Reales Barrera,et al.  Diseño de un modelo de gestión de productividad laboral en las organizaciones manufactureras de Medellín. , 2020 .