Heat transfer coefficient measurements for mixed gas working fluids at cryogenic temperatures

Abstract The use of mixed gas working fluids has become common in Joule–Thomson type cryocoolers for a variety of applications. However, there is very little data or theory currently available regarding the heat transfer coefficient associated with these multi-component, multi-phase mixtures at cryogenic temperatures. This paper describes an experimental test facility and procedure that has been used to make careful measurements of the horizontal, flow boiling heat transfer coefficient for several hydrocarbon mixtures that are nominally optimal for small, Joule–Thomson cryocoolers in the 80 K to 120 K operating range. Data are presented over a range of temperatures from 100 K to room temperature and for several pressures and mass flow rates. The results indicate that quality and mass flux are the most important parameters governing the heat transfer coefficient among those that were varied. The experiment is verified by carrying out tests using single-phase, pure nitrogen gas and comparing the results with the Dittus–Boelter equation. The experimental uncertainty of the measurements is estimated from 1st principles; additionally, the repeatability of the experimental measurements was investigated by replicating tests at a nominal set of operating conditions and composition on separate days. The measurements presented here are intended to aid in the design of small, mixed-gas Joule–Thomson cryocoolers.