Support vector data description for fusion of multiple health indicators for enhancing gearbox fault diagnosis and prognosis

A novel method for enhancing gearbox fault diagnosis and prognosis is developed by fusion of multiple health indicators through support vector data description. First, the Comblet transform is used to identify gear residual error signals from the raw signal. Second, based on the observation of gear residual error signals, a total of 11 gear health indicators are identified, and are categorized into two types of indicators. The first and second types of indicators are for fault diagnosis and prognosis, respectively. The first type has six indicators, which are sensitive to impulsive signals triggered by anomalous impacts. The second type has five indicators, which are suitable for tracking degradation of faults. Third, through the support vector data description, the first six health indicators are fused into type one indicators for fault diagnosis. The remaining five indicators are fused into type two indicators for fault prognosis. Finally, a Gaussian kernel is designed to enhance the performance of type one and two indicators by optimal range of width size. The effectiveness of the proposed method is validated through experiments. The new method has been proven to be superior to methods that use unfused indicators individually.

[1]  P. McFadden Examination of a technique for the early detection of failure in gears by signal processing of the time domain average of the meshing vibration , 1987 .

[2]  Robert P. W. Duin,et al.  Support Vector Data Description , 2004, Machine Learning.

[3]  Chris K. Mechefske,et al.  Gearbox vibration monitoring using extended Kalman filters and hypothesis tests , 2009 .

[4]  Jay Lee,et al.  Robust performance degradation assessment methods for enhanced rolling element bearing prognostics , 2003, Adv. Eng. Informatics.

[5]  B. J. Roylance,et al.  Plant machinery working life prediction method utilizing reliability and condition-monitoring data , 2000 .

[6]  Richard C.M. Yam,et al.  Intelligent Predictive Decision Support System for Condition-Based Maintenance , 2001 .

[7]  A. Braun,et al.  The Extraction of Periodic Waveforms by Time Domain Averaging , 1975 .

[8]  Yaguo Lei,et al.  Application of an intelligent classification method to mechanical fault diagnosis , 2009, Expert Syst. Appl..

[9]  Viliam Makis,et al.  Gearbox failure diagnosis based on vector autoregressive modelling of vibration data and dynamic principal component analysis , 2007 .

[10]  Daming Lin,et al.  An approach to signal processing and condition-based maintenance for gearboxes subject to tooth failure , 2004 .

[11]  K. F. Martin,et al.  A review by discussion of condition monitoring and fault diagnosis in machine tools , 1994 .

[12]  Viliam Makis,et al.  A robust diagnostic model for gearboxes subject to vibration monitoring , 2006 .

[13]  P. D. McFadden,et al.  Decomposition of gear motion signals and its application to gearbox diagnostics , 1995 .

[14]  P. D. McFadden,et al.  Detecting Fatigue Cracks in Gears by Amplitude and Phase Demodulation of the Meshing Vibration , 1986 .

[15]  Dong Wang,et al.  Robust health evaluation of gearbox subject to tooth failure with wavelet decomposition , 2009 .

[16]  M. Farid Golnaraghi,et al.  Assessment of Gear Damage Monitoring Techniques Using Vibration Measurements , 2001 .

[17]  Qiang Miao,et al.  Singularity detection in machinery health monitoring using Lipschitz exponent function , 2007 .

[18]  P. D. McFadden,et al.  A revised model for the extraction of periodic waveforms by time domain averaging , 1987 .

[19]  Guangming Dong,et al.  A hybrid model for bearing performance degradation assessment based on support vector data description and fuzzy c-means , 2009 .

[20]  Zhan Yong-zhao Support vector data description discriminant analysis , 2011 .

[21]  Giorgio Dalpiaz,et al.  Effectiveness and Sensitivity of Vibration Processing Techniques for Local Fault Detection in Gears , 2000 .

[22]  Wu Zhaohui,et al.  Support vector domain description for speaker recognition , 2001, Neural Networks for Signal Processing XI: Proceedings of the 2001 IEEE Signal Processing Society Workshop (IEEE Cat. No.01TH8584).

[23]  Ming Yang,et al.  ARX model-based gearbox fault detection and localization under varying load conditions , 2010 .