The analysis of CO2 laser cutting

Abstract The laser finds increasing commercial use as a cutting tool. The laser cutting quality characteristics require microscopic evaluation of the resulting cut properties. Striation is considered as one of the important quality characteristics and its formation is strongly related to cutting and workpiece parameters. However, the mechanism of formation of striations has not yet been well established. To enhance the understanding of striation and its properties, the present study is conducted. A mathematical model relevant to formation of striation is developed, and striation width and frequency are predicted. In the model a heat transfer equation employing a moving heat source and allowing a chemical reaction contribution to available power at the workpiece surface, due to an assisting gas effect, is introduced. The study is extended to include experimental investigation into the striation process. Consequently, striation frequency and striation width are measured using the microphotography technique and a fibre-optic probe. It is found that the mathematical model introduced represents the physical phenomena well, with the limits of characteristic distance, striation frequency and striation width, as predicted, agreeing well with the experimental findings.

[1]  W M Steen,et al.  A point and line source model of laser keyhole welding , 1988 .

[2]  L. Alting,et al.  Cutting Front Formation in Laser Cutting , 1989 .

[3]  Bekir Sami Yilbas,et al.  Investigation into Development of Liquid Layer and Formation of Surface Plasma During CO2 Laser Cutting Process , 1992 .

[4]  Dieter Schuocker Theoretical Model Of Reactive Gas Assisted Laser Cutting , 1986, Other Conferences.

[5]  Cebrail Ciftlikli,et al.  Study of some characteristics of the plasma generated during a CO2 laser beam cutting process , 1992 .

[6]  G. Simon,et al.  Analysis of heat conduction in deep penetration welding with a time-modulated laser beam , 1993 .

[8]  Wolfgang Schulz,et al.  Heat conduction losses in laser cutting of metals , 1993 .

[9]  Bekir Sami Yilbas,et al.  Measurement of temperature-dependent reflectivity of Cu and Al in the range 30-1000 degrees C , 1991 .

[10]  M. Vicanek,et al.  Dynamic behaviour of the keyhole in laser welding , 1993 .

[11]  D. Rosenthal,et al.  The Theory of Moving Sources of Heat and Its Application to Metal Treatments , 1946, Journal of Fluids Engineering.

[12]  B S Yilbaş,et al.  Turbulent boundary layer approach allowing chemical reactions for CO2 laser oxygen-assisted cutting process , 1994 .

[13]  P. Dipietro,et al.  A New Technique To Characterize and Predict Laser Cut Striations , 1993 .

[14]  D. Schuöcker Theoretical Model Of Reactive Gas Assisted Laser Cutting , 1986 .

[15]  Dieter Schuocker,et al.  Dynamic Effects In Laser Cutting And Formation Of Periodic Striations , 1987, Other Conferences.

[16]  B. Yilbas,et al.  Laser heating mechanism including evaporation process , 1994 .

[17]  B. S. Yilbaş,et al.  Effects of plasma on CO2 laser cutting quality , 1988 .