Optimal Spare Ordering Time for Preventive Replacement to Maximize the Cost Effectiveness

This article presents a model for determining the optimal spare ordering time for preventive replacement under the cost effectiveness criterion. The spare unit for replacement is available only by order and the lead-time for delivering the spare due to regular or expedited ordering follows general distributions. To analyze the ordering policy, the failure process is modelled by a non homogeneous Poisson process. By introducing the ordering, shortage, repair, replacement cost, and the salvage value, the expected long term cost effectiveness is derived as a criterion of optimality. It is shown that, under certain conditions, the optimum spare ordering time which maximizes the expected cost effectiveness is given by a unique solution of an equation. A special case of this model is also presented and discussed. Finally, a numerical example is given for illustration of the proposed model.

[1]  Hongzhou Wang,et al.  A survey of maintenance policies of deteriorating systems , 2002, Eur. J. Oper. Res..

[2]  L. Thomas,et al.  An optimal ordering policy for a spare unit with lead time , 1978 .

[3]  Shunji Osaki,et al.  Optimum planned maintenance with salvage cost , 1978 .

[4]  Shey-Huei Sheu,et al.  Generalized ordering policies with general random minimal repair costs and random lead times , 1994 .

[5]  Yu-Hung Chien,et al.  Optimal spare ordering policy under a rebate warranty , 2008, Eur. J. Oper. Res..

[6]  Claude Machline Principles of engineering economy , 1961 .

[7]  S. Kalpakam,et al.  Optimum ordering policies with random lead times , 1981 .

[8]  Tadashi Dohi,et al.  On the optimal ordering policies in maintenance theory—survey and applications , 1998 .

[9]  Shey-Huei Sheu A general ordering policy with number‐dependentminimal repair and random lead time , 1999, Ann. Oper. Res..

[10]  Kyung S. Park,et al.  Generalized spare ordering policies with random lead time , 1986 .

[11]  E. L. Grant Principles of engineering economy , 1930 .

[12]  David F. Pyke,et al.  Inventory management and production planning and scheduling , 1998 .

[13]  Yu-Hung Chien Generalized spare ordering policies with allowable inventory time , 2005, Int. J. Syst. Sci..

[14]  Shunji Osaki,et al.  Ordering policies with two types of lead times , 1977 .

[15]  T. H. Savits Some multivariate distributions derived from a non-fatal shock model , 1988 .